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SED-TS
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SED-TS Automatic Scoop Inserter
SED · SED-TS · 2 unidades vendidas

SED-TS — Automatic Scoop Inserter

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-TS is an automatic scoop-inserter (also called scoop dropper) for powder packaging lines. The machine sorts plastic measuring scoops in a vibratory bowl, conveys them in an orderly chute, and pneumatically inserts a

GMP-compliant material contact parts and machine construction
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Prazo de entrega
Consultar
Capacidade de produção
20–30 frascos/min

Como funciona

Plastic measuring scoops are dumped into a vibratory bowl-feeder (sorter) which orients each scoop into a known attitude and feeds them in single file to a chute. Bottles travel on a conveyor (Maili motor controlled); when a SICK photoelectric sensor detects a bottle entering the insertion zone, a stop-pin halts it directly under the scoop drop position. The PLC then commands the AirTAC pneumatic insert mechanism (electromagnetic-valve-controlled cylinder) to drop the preset number of scoops (typically 1) into the bottle, then releases the bottle to continue downstream. No-bottle and bottle-jam conditions detected via photoelectric sensors trigger automatic stop. The vibratory feed rate is tuned via a vibration controller to match line speed.

Processo de funcionamento
1Plastic measuring scoops are dumped into a vibratory bowl-feeder (sorter) which orients each scoop into a known attitude and feeds them in single file to a chute.
2Bottles travel on a conveyor (Maili motor controlled); when a SICK photoelectric sensor detects a bottle entering the insertion zone, a stop-pin halts it directly under the scoop drop position.
3The PLC then commands the AirTAC pneumatic insert mechanism (electromagnetic-valve-controlled cylinder) to drop the preset number of scoops (typically 1) into the bottle, then releases the bottle to continue downstream.
4No-bottle and bottle-jam conditions detected via photoelectric sensors trigger automatic stop.
5The vibratory feed rate is tuned via a vibration controller to match line speed.

Especificações técnicas

Especificações da variante: SED-TS single-head automatic scoop inserter (this model

Especificações

Modelo
SED-TS
Capacidade de produção
20–30 frascos/min
Tensão
AC 220V 50Hz
Utilidades
Power supply AC 220V 50Hz; compressed air 0.6–0.8 MPa supplied by user; reliable earth ground required.
Detalhes de conformidade
GMP-compliant SUS 304 stainless-steel construction; emergency-stop circuit; bottle-shortage and bottle-blockage automatic stop via photoelectric sensors; modular design for easy cleaning and changeover.
Pressão de ar
0.6-0.8 MPa

Dimensões

Comprimento
1500 mm
Largura
700 mm
Altura
1500 mm
Área de instalação
Approx. 1500 × 700 mm machine footprint, 1500 mm height. Reserve clearance for vibratory bowl loading (top), bottle infeed/outfeed conveyor connection and pneumatic/electrical service.

Materiais

Materiais de contato
SUS 304 stainless steel (scoop-contact and bottle-contact parts); aluminum-alloy and plastic guides on the chute
Materiais do corpo
SUS 304 stainless-steel frame and panels (GMP-compliant)

Características principais

Automatic scoop sorting via vibratory bowl-feeder
Pneumatic scoop insertion (AirTAC cylinder + electromagnetic valve)
Photoelectric bottle detection with stop-pin (no-bottle / bottle-jam auto stop)
Throughput 20–30 bottles/min (single-head standard); 30–40 bottles/min on dual-head SED-TS variant
Configurable for round bottles (other shapes by customization)
PLC + touchscreen HMI control (DELTA)
Noise ≤70 dB
Working air pressure 0.6–0.8 MPa
SUS 304 stainless-steel GMP-compliant construction
Modular design — fast changeover and tool-free cleaning
Standalone or in-line integration with counters / cappers / induction sealers / labellers
International component brands (DELTA / SICK / AIRTAC / SCHNEIDER / OMRON / MEANWELL / MAILI)
Eliminates manual scoop drop — saves labor on every powder bottle
GMP-grade SUS 304 stainless construction for pharma and infant formula
Best-in-class component list (German SICK photo, Schneider, OMRON, MeanWell, Delta, AirTAC)
Self-protecting: photoelectric stop on no-bottle / jam
Easy operator training (simple HMI)
Tool-free disassembly for cleanout and product changeover
Modular design and dual-head option for 30–40 bottles/min
12-month warranty since installation, lifetime maintenance support

Aplicações

Inserting measuring scoops into milk-powder cans/bottles
Inserting measuring scoops into protein-powder containers
Inserting measuring scoops into infant-formula tins/jars
Inserting measuring scoops into nutritional supplement bottles
Inserting measuring scoops into pharmaceutical or veterinary powder containers

Setores

Pharmaceutical packaging (powder formulations)
Infant formula and dairy powder
Sports nutrition / protein powder
Health products / nutraceuticals
Veterinary powders
Food and beverage powder packaging

Marcas dos componentes

DELTA — PLC and touch screen (Taiwan)
SICK — photoelectric sensor (Germany)
AIRTAC — pneumatic components and electromagnetic valves (Taiwan)
SCHNEIDER — air switch (France)
OMRON — relay (Japan)
MEANWELL — switching power supply (Taiwan)
MAILI — motor (China)
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Conformidade

GMP-compliant material contact parts and machine construction

Limpeza e manutenção

Clean any residual scoops, bottles, dust or debris from the bench; verify scoop type meets process requirements; check pressure regulator at 0.6–0.8 MPa; keep all photoelectric sensor lenses clean (do not touch with fingers); maintain sensor mounting screws regularly so they do not loosen from cyclic vibration; do NOT change the proximity-sensor (origin) position of the insert mechanism arbitrarily.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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