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SED-TS
Sur devis
SED-TS Automatic Scoop Inserter
SED · SED-TS · 2 unités vendues

SED-TS — Automatic Scoop Inserter

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-TS is an automatic scoop-inserter (also called scoop dropper) for powder packaging lines. The machine sorts plastic measuring scoops in a vibratory bowl, conveys them in an orderly chute, and pneumatically inserts a

GMP-compliant material contact parts and machine construction
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Délai de livraison
Sur devis
Cadence
20–30 flacons/min

Fonctionnement

Plastic measuring scoops are dumped into a vibratory bowl-feeder (sorter) which orients each scoop into a known attitude and feeds them in single file to a chute. Bottles travel on a conveyor (Maili motor controlled); when a SICK photoelectric sensor detects a bottle entering the insertion zone, a stop-pin halts it directly under the scoop drop position. The PLC then commands the AirTAC pneumatic insert mechanism (electromagnetic-valve-controlled cylinder) to drop the preset number of scoops (typically 1) into the bottle, then releases the bottle to continue downstream. No-bottle and bottle-jam conditions detected via photoelectric sensors trigger automatic stop. The vibratory feed rate is tuned via a vibration controller to match line speed.

Processus de fonctionnement
1Plastic measuring scoops are dumped into a vibratory bowl-feeder (sorter) which orients each scoop into a known attitude and feeds them in single file to a chute.
2Bottles travel on a conveyor (Maili motor controlled); when a SICK photoelectric sensor detects a bottle entering the insertion zone, a stop-pin halts it directly under the scoop drop position.
3The PLC then commands the AirTAC pneumatic insert mechanism (electromagnetic-valve-controlled cylinder) to drop the preset number of scoops (typically 1) into the bottle, then releases the bottle to continue downstream.
4No-bottle and bottle-jam conditions detected via photoelectric sensors trigger automatic stop.
5The vibratory feed rate is tuned via a vibration controller to match line speed.

Caractéristiques techniques

Caractéristiques de la variante : SED-TS single-head automatic scoop inserter (this model

Caractéristiques

Modèle
SED-TS
Cadence
20–30 flacons/min
Tension
AC 220V 50Hz
Fluides et énergie
Power supply AC 220V 50Hz; compressed air 0.6–0.8 MPa supplied by user; reliable earth ground required.
Détails de conformité
GMP-compliant SUS 304 stainless-steel construction; emergency-stop circuit; bottle-shortage and bottle-blockage automatic stop via photoelectric sensors; modular design for easy cleaning and changeover.
Pression d’air
0.6-0.8 MPa

Dimensions

Longueur
1500 mm
Largeur
700 mm
Hauteur
1500 mm
Emprise au sol
Approx. 1500 × 700 mm machine footprint, 1500 mm height. Reserve clearance for vibratory bowl loading (top), bottle infeed/outfeed conveyor connection and pneumatic/electrical service.

Matériaux

Matériaux en contact
SUS 304 stainless steel (scoop-contact and bottle-contact parts); aluminum-alloy and plastic guides on the chute
Matériaux du bâti
SUS 304 stainless-steel frame and panels (GMP-compliant)

Caractéristiques principales

Automatic scoop sorting via vibratory bowl-feeder
Pneumatic scoop insertion (AirTAC cylinder + electromagnetic valve)
Photoelectric bottle detection with stop-pin (no-bottle / bottle-jam auto stop)
Throughput 20–30 bottles/min (single-head standard); 30–40 bottles/min on dual-head SED-TS variant
Configurable for round bottles (other shapes by customization)
PLC + touchscreen HMI control (DELTA)
Noise ≤70 dB
Working air pressure 0.6–0.8 MPa
SUS 304 stainless-steel GMP-compliant construction
Modular design — fast changeover and tool-free cleaning
Standalone or in-line integration with counters / cappers / induction sealers / labellers
International component brands (DELTA / SICK / AIRTAC / SCHNEIDER / OMRON / MEANWELL / MAILI)
Eliminates manual scoop drop — saves labor on every powder bottle
GMP-grade SUS 304 stainless construction for pharma and infant formula
Best-in-class component list (German SICK photo, Schneider, OMRON, MeanWell, Delta, AirTAC)
Self-protecting: photoelectric stop on no-bottle / jam
Easy operator training (simple HMI)
Tool-free disassembly for cleanout and product changeover
Modular design and dual-head option for 30–40 bottles/min
12-month warranty since installation, lifetime maintenance support

Applications

Inserting measuring scoops into milk-powder cans/bottles
Inserting measuring scoops into protein-powder containers
Inserting measuring scoops into infant-formula tins/jars
Inserting measuring scoops into nutritional supplement bottles
Inserting measuring scoops into pharmaceutical or veterinary powder containers

Secteurs

Pharmaceutical packaging (powder formulations)
Infant formula and dairy powder
Sports nutrition / protein powder
Health products / nutraceuticals
Veterinary powders
Food and beverage powder packaging

Marques des composants

DELTA — PLC and touch screen (Taiwan)
SICK — photoelectric sensor (Germany)
AIRTAC — pneumatic components and electromagnetic valves (Taiwan)
SCHNEIDER — air switch (France)
OMRON — relay (Japan)
MEANWELL — switching power supply (Taiwan)
MAILI — motor (China)
SED
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Conformité

GMP-compliant material contact parts and machine construction

Nettoyage et entretien

Clean any residual scoops, bottles, dust or debris from the bench; verify scoop type meets process requirements; check pressure regulator at 0.6–0.8 MPa; keep all photoelectric sensor lenses clean (do not touch with fingers); maintain sensor mounting screws regularly so they do not loosen from cyclic vibration; do NOT change the proximity-sensor (origin) position of the insert mechanism arbitrarily.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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