Início / Equipamentos / Separadores de metais por gravidade e unidades integradas (modelos básicos sem número) / Pharmaceutical-Grade Metal Detection Machine

SED-JJ-H

Consultar

SED · SED-JJ-H · 11 unidades vendidas

SED-JJ-H — Pharmaceutical-Grade Metal Detection Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-JJ-H is a pharmaceutical-dedicated free-fall metal detector and rejection unit using German-imported probes and SA high-frequency PCB. It detects ferromagnetic and non-ferromagnetic metal contamination (iron, copper,

Escolher variante (1)

Prazo de entrega

Consultar

Capacidade de produção

12000–20000 granules/min (tablets)

Como funciona

Material from a hopper or upstream feeder free-falls through the Ø50 mm detection channel. Three equally-spaced coils surround the channel: the central coil generates a high-frequency magnetic field; the two outer receiving coils are wound to cancel each other so the net signal is zero. When metal enters the field, it disrupts the balance and the net signal deviates from zero. A DSP calculates the disturbance, performs product/phase/residual compensation, and outputs an alarm plus a pulse signal to the rejection-flap solenoid valve and cylinder. The cylinder triggers a flap that diverts the metal-containing slug out a side outlet, then quickly returns to normal position so good material continues through the bottom outlet. Discharge speed (0.3–5 s) is adjustable.

Processo de funcionamento

1Material from a hopper or upstream feeder free-falls through the Ø50 mm detection channel.

2Three equally-spaced coils surround the channel: the central coil generates a high-frequency magnetic field; the two outer receiving coils are wound to cancel each other so the net signal is zero.

3When metal enters the field, it disrupts the balance and the net signal deviates from zero.

4A DSP calculates the disturbance, performs product/phase/residual compensation, and outputs an alarm plus a pulse signal to the rejection-flap solenoid valve and cylinder.

5The cylinder triggers a flap that diverts the metal-containing slug out a side outlet, then quickly returns to normal position so good material continues through the bottom outlet.

6Discharge speed (0.3–5 s) is adjustable.

Especificações técnicas

Especificações da variante: SED-JJ-H standard configuration with Ø30 mm caliber

Especificações

Modelo

SED-JJ-H

Capacidade de produção

12000–20000 granules/min (tablets)

Tensão

AC 220V +/-10% 50/60Hz (AC 110V or AC 380V customizable)

Utilidades

AC 220 V ±10% 50/60 Hz (110 V/380 V customizable); separate circuit + circuit breaker + leakage breaker. Compressed air 4–7 Bar with air filter for the rejection cylinder. Reliable grounding (<100 ohm).

Detalhes de conformidade

Designed and built per ISO9000 and CE; complies with HACCP, GMP, QS, IFS standards. IP65 protection. Equipped with leakage-protection circuit breaker (Omron S8VS-06024), grounding wire (1.6 mm soft copper, <100 ohm impedance), and password-protected operator/admin access. DQ/IQ/OQ validation documents available.

Potência

0.05 kW

Pressão de ar

4-7 Bar

Dimensões

Comprimento

600 mm

Largura

600 mm

Altura

1200 mm

Área de instalação

Free-fall installation — feed inlet height 800–950 mm and outlet height 350–500 mm adjustable. Angle 30–40° adjustable. Operating ambient −10 to +80 °C; humidity 30–85% non-condensing. Avoid direct sunlight, strong vibration, dusty/corrosive environments. Power supply isolated from noisy equipment. Preheat 30 minutes after start-up.

Materiais

Materiais de contato

316 stainless steel (frame and material-contact parts); epoxy-resin sealed detection passageway

Materiais do corpo

316 aço inoxidável

Compatibilidade

Max Particle Size

<8mm mm

Operação

Ambient Temperature

-10 to +80 degC °C

Detection Accuracy Iron

0.5mm mm

Detection Accuracy Stainless Steel

0.8mm mm

Rejection Time

0.3-5s adjustable s

Características físicas

Feed Aperture

Φ50mm mm

Outlet Height Above Ground

750mm mm

Segurança

IP Rating

IP65

Características principais

German-imported high-frequency detection probe and SA PCB

Three-coil balanced full-loop detection method

DSP digital signal processor with auto product/phase/residual compensation

Detection accuracy: Fe ≤0.5 mm, SUS316 ≤0.8 mm, Non-Fe ≤0.5 mm (per product specification)

Detection channel inner diameter Ø50 mm

Cutting (drop) caliber Ø30 mm (customizable)

Throughput approx. 12,000–20,000 tablets/min

Air-blast rejection cylinder + flap with 0.3–5 s adjustable discharge time

Compressed-air filter to keep clean signal

316 stainless steel frame and material-contact parts

7-inch DEVIN touchscreen HMI with multilingual interface

Product registration up to multiple recipes with auto-learn parameters

Manual fine-tuning of sensitivity / gain / phase

Photoelectric tube + detection-time configuration to gate alarms

Detection record / alarm log query

Network port for IP-based data sharing

Operator / administrator / system-admin password tiers

Adjustable feed-inlet height 800–950 mm; outlet 350–500 mm; angle 30–40°

IP65 protection rating

Max particle size <8 mm

Designed specifically for pharmaceuticals and health products — high accuracy, German technology

Detects magnetic and non-magnetic metal even sealed inside the product

316 stainless-steel frame — corrosion resistant, GMP compliant

DSP with auto-learn product parameters — operator just runs sample and saves

Special structural design rejects vibration, noise and product-effect interference

Multiple aperture sizes available to fit any production line

Quick rejection (0.3–5 s) minimizes good-product loss

Compatible with HACCP, GMP, IFS, ISO9000, CE certifications

Tablet/capsule-friendly free-fall design — no jamming on flake or fibrous products

Easy clean-down design

Aplicações

Metal detection of tablets, capsules, soft gels and candy

Metal detection in dry powder, granule and fibre materials

In-line free-fall detection on pharmaceutical/nutraceutical packaging lines

Quality control for HACCP/GMP/IFS-certified production

Detection of needles, wire fragments, brush bristles and bullet fragments in food

Setores

Farmacêutico

Nutraceutical / health supplement

Alimentos e bebidas

Chemical

Rubber

Marcas dos componentes

Germany imported (detection probe and SA high-frequency circuit board)

JSCC Jingyan (50 W speed-regulated motor)

Omron (S8VS-06024 leakage-protection switch)

Jinlongyu (2 m wiring)

DEVIN (7-inch touchscreen)

Schneider Germany (SA3012 electronic components)

Zhengwang Electronics (8005AB waterproof insulating sealant)

SED

Fale com SED Sales Team

Especialistas em equipamentos · contato pelo WhatsApp

Consulte o horário e a disponibilidade da equipe

+86 139 5885 3738

Enviar e-mail Conversar no WhatsApp →Solicitar chamada de 30 minutos →

Limpeza e manutenção

Always unplug power before cleaning. Use soft plastic brushes or cloths and neutral detergent only — never metal brushes, diluents, benzene, toluene or organic solvents (alcohol/gasoline/acetone may be used to remove fingerprints). Clean both sides of the conveyor belt after each shift. Weekly: remove the conveyor belt, check for end-face cracks and listen for unusual sound; clean the detection-head opening and conveyor-belt connection points. For 316 stainless steel, wipe iron-powder/salt rust with sponge dipped in neutral detergent or soapy water then rinse thoroughly. To detach the conveyor: loosen four outer latches, raise belt conveyor from the drive-shaft side to slack the synchronous belt, disconnect the synchronous belt, lift conveyor off the frame and slide off the detection-head side without damaging the resin layer in the detection hole.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

Solicitar à equipe de vendas

Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

Solicitar à equipe de vendas

Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

Solicitar à equipe de vendas

Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

Solicitar à equipe de vendas

Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

Solicitar à equipe de vendas

Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

Solicitar à equipe de vendas

Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

Solicitar à equipe de vendas

DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

Solicitar à equipe de vendas

Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

Solicitar à equipe de vendas