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SED-JJ-H Pharmaceutical-Grade Metal Detection Machine
SED · SED-JJ-H · 11 unidades vendidas

SED-JJ-H — Pharmaceutical-Grade Metal Detection Machine

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-JJ-H is a pharmaceutical-dedicated free-fall metal detector and rejection unit using German-imported probes and SA high-frequency PCB. It detects ferromagnetic and non-ferromagnetic metal contamination (iron, copper,

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Plazo de entrega
Consultar
Capacidad de producción
12000–20000 granules/min (tablets)

Funcionamiento

Material from a hopper or upstream feeder free-falls through the Ø50 mm detection channel. Three equally-spaced coils surround the channel: the central coil generates a high-frequency magnetic field; the two outer receiving coils are wound to cancel each other so the net signal is zero. When metal enters the field, it disrupts the balance and the net signal deviates from zero. A DSP calculates the disturbance, performs product/phase/residual compensation, and outputs an alarm plus a pulse signal to the rejection-flap solenoid valve and cylinder. The cylinder triggers a flap that diverts the metal-containing slug out a side outlet, then quickly returns to normal position so good material continues through the bottom outlet. Discharge speed (0.3–5 s) is adjustable.

Proceso de funcionamiento
1Material from a hopper or upstream feeder free-falls through the Ø50 mm detection channel.
2Three equally-spaced coils surround the channel: the central coil generates a high-frequency magnetic field; the two outer receiving coils are wound to cancel each other so the net signal is zero.
3When metal enters the field, it disrupts the balance and the net signal deviates from zero.
4A DSP calculates the disturbance, performs product/phase/residual compensation, and outputs an alarm plus a pulse signal to the rejection-flap solenoid valve and cylinder.
5The cylinder triggers a flap that diverts the metal-containing slug out a side outlet, then quickly returns to normal position so good material continues through the bottom outlet.
6Discharge speed (0.3–5 s) is adjustable.

Especificaciones técnicas

Especificaciones de la variante: SED-JJ-H standard configuration with Ø30 mm caliber

Especificaciones

Modelo
SED-JJ-H
Capacidad de producción
12000–20000 granules/min (tablets)
Tensión
AC 220V +/-10% 50/60Hz (AC 110V or AC 380V customizable)
Suministros
AC 220 V ±10% 50/60 Hz (110 V/380 V customizable); separate circuit + circuit breaker + leakage breaker. Compressed air 4–7 Bar with air filter for the rejection cylinder. Reliable grounding (<100 ohm).
Detalles de conformidad
Designed and built per ISO9000 and CE; complies with HACCP, GMP, QS, IFS standards. IP65 protection. Equipped with leakage-protection circuit breaker (Omron S8VS-06024), grounding wire (1.6 mm soft copper, <100 ohm impedance), and password-protected operator/admin access. DQ/IQ/OQ validation documents available.
Potencia
0.05 kW
Presión de aire
4-7 Bar

Dimensiones

Longitud
600 mm
Anchura
600 mm
Altura
1200 mm
Superficie de instalación
Free-fall installation — feed inlet height 800–950 mm and outlet height 350–500 mm adjustable. Angle 30–40° adjustable. Operating ambient −10 to +80 °C; humidity 30–85% non-condensing. Avoid direct sunlight, strong vibration, dusty/corrosive environments. Power supply isolated from noisy equipment. Preheat 30 minutes after start-up.

Materiales

Materiales en contacto
316 stainless steel (frame and material-contact parts); epoxy-resin sealed detection passageway
Materiales del cuerpo
316 acero inoxidable

Compatibilidad

Max Particle Size
<8mm mm

Funcionamiento

Ambient Temperature
-10 to +80 degC °C
Detection Accuracy Iron
0.5mm mm
Detection Accuracy Stainless Steel
0.8mm mm
Rejection Time
0.3-5s adjustable s

Características físicas

Feed Aperture
Φ50mm mm
Outlet Height Above Ground
750mm mm

Seguridad

IP Rating
IP65

Características principales

German-imported high-frequency detection probe and SA PCB
Three-coil balanced full-loop detection method
DSP digital signal processor with auto product/phase/residual compensation
Detection accuracy: Fe ≤0.5 mm, SUS316 ≤0.8 mm, Non-Fe ≤0.5 mm (per product specification)
Detection channel inner diameter Ø50 mm
Cutting (drop) caliber Ø30 mm (customizable)
Throughput approx. 12,000–20,000 tablets/min
Air-blast rejection cylinder + flap with 0.3–5 s adjustable discharge time
Compressed-air filter to keep clean signal
316 stainless steel frame and material-contact parts
7-inch DEVIN touchscreen HMI with multilingual interface
Product registration up to multiple recipes with auto-learn parameters
Manual fine-tuning of sensitivity / gain / phase
Photoelectric tube + detection-time configuration to gate alarms
Detection record / alarm log query
Network port for IP-based data sharing
Operator / administrator / system-admin password tiers
Adjustable feed-inlet height 800–950 mm; outlet 350–500 mm; angle 30–40°
IP65 protection rating
Max particle size <8 mm
Designed specifically for pharmaceuticals and health products — high accuracy, German technology
Detects magnetic and non-magnetic metal even sealed inside the product
316 stainless-steel frame — corrosion resistant, GMP compliant
DSP with auto-learn product parameters — operator just runs sample and saves
Special structural design rejects vibration, noise and product-effect interference
Multiple aperture sizes available to fit any production line
Quick rejection (0.3–5 s) minimizes good-product loss
Compatible with HACCP, GMP, IFS, ISO9000, CE certifications
Tablet/capsule-friendly free-fall design — no jamming on flake or fibrous products
Easy clean-down design

Aplicaciones

Metal detection of tablets, capsules, soft gels and candy
Metal detection in dry powder, granule and fibre materials
In-line free-fall detection on pharmaceutical/nutraceutical packaging lines
Quality control for HACCP/GMP/IFS-certified production
Detection of needles, wire fragments, brush bristles and bullet fragments in food

Sectores

Farmacéutico
Nutraceutical / health supplement
Alimentación y bebidas
Chemical
Rubber

Marcas de componentes

Germany imported (detection probe and SA high-frequency circuit board)
JSCC Jingyan (50 W speed-regulated motor)
Omron (S8VS-06024 leakage-protection switch)
Jinlongyu (2 m wiring)
DEVIN (7-inch touchscreen)
Schneider Germany (SA3012 electronic components)
Zhengwang Electronics (8005AB waterproof insulating sealant)
SED
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Limpieza y mantenimiento

Always unplug power before cleaning. Use soft plastic brushes or cloths and neutral detergent only — never metal brushes, diluents, benzene, toluene or organic solvents (alcohol/gasoline/acetone may be used to remove fingerprints). Clean both sides of the conveyor belt after each shift. Weekly: remove the conveyor belt, check for end-face cracks and listen for unusual sound; clean the detection-head opening and conveyor-belt connection points. For 316 stainless steel, wipe iron-powder/salt rust with sponge dipped in neutral detergent or soapy water then rinse thoroughly. To detach the conveyor: loosen four outer latches, raise belt conveyor from the drive-shaft side to slack the synchronous belt, disconnect the synchronous belt, lift conveyor off the frame and slide off the detection-head side without damaging the resin layer in the detection hole.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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