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SED-JJ-H
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SED-JJ-H Pharmaceutical-Grade Metal Detection Machine
SED · SED-JJ-H · 11 unités vendues

SED-JJ-H — Pharmaceutical-Grade Metal Detection Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-JJ-H is a pharmaceutical-dedicated free-fall metal detector and rejection unit using German-imported probes and SA high-frequency PCB. It detects ferromagnetic and non-ferromagnetic metal contamination (iron, copper,

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Délai de livraison
Sur devis
Cadence
12000–20000 granules/min (tablets)

Fonctionnement

Material from a hopper or upstream feeder free-falls through the Ø50 mm detection channel. Three equally-spaced coils surround the channel: the central coil generates a high-frequency magnetic field; the two outer receiving coils are wound to cancel each other so the net signal is zero. When metal enters the field, it disrupts the balance and the net signal deviates from zero. A DSP calculates the disturbance, performs product/phase/residual compensation, and outputs an alarm plus a pulse signal to the rejection-flap solenoid valve and cylinder. The cylinder triggers a flap that diverts the metal-containing slug out a side outlet, then quickly returns to normal position so good material continues through the bottom outlet. Discharge speed (0.3–5 s) is adjustable.

Processus de fonctionnement
1Material from a hopper or upstream feeder free-falls through the Ø50 mm detection channel.
2Three equally-spaced coils surround the channel: the central coil generates a high-frequency magnetic field; the two outer receiving coils are wound to cancel each other so the net signal is zero.
3When metal enters the field, it disrupts the balance and the net signal deviates from zero.
4A DSP calculates the disturbance, performs product/phase/residual compensation, and outputs an alarm plus a pulse signal to the rejection-flap solenoid valve and cylinder.
5The cylinder triggers a flap that diverts the metal-containing slug out a side outlet, then quickly returns to normal position so good material continues through the bottom outlet.
6Discharge speed (0.3–5 s) is adjustable.

Caractéristiques techniques

Caractéristiques de la variante : SED-JJ-H standard configuration with Ø30 mm caliber

Caractéristiques

Modèle
SED-JJ-H
Cadence
12000–20000 granules/min (tablets)
Tension
AC 220V +/-10% 50/60Hz (AC 110V or AC 380V customizable)
Fluides et énergie
AC 220 V ±10% 50/60 Hz (110 V/380 V customizable); separate circuit + circuit breaker + leakage breaker. Compressed air 4–7 Bar with air filter for the rejection cylinder. Reliable grounding (<100 ohm).
Détails de conformité
Designed and built per ISO9000 and CE; complies with HACCP, GMP, QS, IFS standards. IP65 protection. Equipped with leakage-protection circuit breaker (Omron S8VS-06024), grounding wire (1.6 mm soft copper, <100 ohm impedance), and password-protected operator/admin access. DQ/IQ/OQ validation documents available.
Puissance
0.05 kW
Pression d’air
4-7 Bar

Dimensions

Longueur
600 mm
Largeur
600 mm
Hauteur
1200 mm
Emprise au sol
Free-fall installation — feed inlet height 800–950 mm and outlet height 350–500 mm adjustable. Angle 30–40° adjustable. Operating ambient −10 to +80 °C; humidity 30–85% non-condensing. Avoid direct sunlight, strong vibration, dusty/corrosive environments. Power supply isolated from noisy equipment. Preheat 30 minutes after start-up.

Matériaux

Matériaux en contact
316 stainless steel (frame and material-contact parts); epoxy-resin sealed detection passageway
Matériaux du bâti
316 acier inoxydable

Compatibilité

Max Particle Size
<8mm mm

Fonctionnement

Ambient Temperature
-10 to +80 degC °C
Detection Accuracy Iron
0.5mm mm
Detection Accuracy Stainless Steel
0.8mm mm
Rejection Time
0.3-5s adjustable s

Caractéristiques physiques

Feed Aperture
Φ50mm mm
Outlet Height Above Ground
750mm mm

Sécurité

IP Rating
IP65

Caractéristiques principales

German-imported high-frequency detection probe and SA PCB
Three-coil balanced full-loop detection method
DSP digital signal processor with auto product/phase/residual compensation
Detection accuracy: Fe ≤0.5 mm, SUS316 ≤0.8 mm, Non-Fe ≤0.5 mm (per product specification)
Detection channel inner diameter Ø50 mm
Cutting (drop) caliber Ø30 mm (customizable)
Throughput approx. 12,000–20,000 tablets/min
Air-blast rejection cylinder + flap with 0.3–5 s adjustable discharge time
Compressed-air filter to keep clean signal
316 stainless steel frame and material-contact parts
7-inch DEVIN touchscreen HMI with multilingual interface
Product registration up to multiple recipes with auto-learn parameters
Manual fine-tuning of sensitivity / gain / phase
Photoelectric tube + detection-time configuration to gate alarms
Detection record / alarm log query
Network port for IP-based data sharing
Operator / administrator / system-admin password tiers
Adjustable feed-inlet height 800–950 mm; outlet 350–500 mm; angle 30–40°
IP65 protection rating
Max particle size <8 mm
Designed specifically for pharmaceuticals and health products — high accuracy, German technology
Detects magnetic and non-magnetic metal even sealed inside the product
316 stainless-steel frame — corrosion resistant, GMP compliant
DSP with auto-learn product parameters — operator just runs sample and saves
Special structural design rejects vibration, noise and product-effect interference
Multiple aperture sizes available to fit any production line
Quick rejection (0.3–5 s) minimizes good-product loss
Compatible with HACCP, GMP, IFS, ISO9000, CE certifications
Tablet/capsule-friendly free-fall design — no jamming on flake or fibrous products
Easy clean-down design

Applications

Metal detection of tablets, capsules, soft gels and candy
Metal detection in dry powder, granule and fibre materials
In-line free-fall detection on pharmaceutical/nutraceutical packaging lines
Quality control for HACCP/GMP/IFS-certified production
Detection of needles, wire fragments, brush bristles and bullet fragments in food

Secteurs

Pharmaceutique
Nutraceutical / health supplement
Agroalimentaire et boissons
Chemical
Rubber

Marques des composants

Germany imported (detection probe and SA high-frequency circuit board)
JSCC Jingyan (50 W speed-regulated motor)
Omron (S8VS-06024 leakage-protection switch)
Jinlongyu (2 m wiring)
DEVIN (7-inch touchscreen)
Schneider Germany (SA3012 electronic components)
Zhengwang Electronics (8005AB waterproof insulating sealant)
SED
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Nettoyage et entretien

Always unplug power before cleaning. Use soft plastic brushes or cloths and neutral detergent only — never metal brushes, diluents, benzene, toluene or organic solvents (alcohol/gasoline/acetone may be used to remove fingerprints). Clean both sides of the conveyor belt after each shift. Weekly: remove the conveyor belt, check for end-face cracks and listen for unusual sound; clean the detection-head opening and conveyor-belt connection points. For 316 stainless steel, wipe iron-powder/salt rust with sponge dipped in neutral detergent or soapy water then rinse thoroughly. To detach the conveyor: loosen four outer latches, raise belt conveyor from the drive-shaft side to slack the synchronous belt, disconnect the synchronous belt, lift conveyor off the frame and slide off the detection-head side without damaging the resin layer in the detection hole.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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