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SED-JJ-H

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SED · SED-JJ-H · 11 verkaufte Einheiten

SED-JJ-H — Pharmaceutical-Grade Metal Detection Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-JJ-H is a pharmaceutical-dedicated free-fall metal detector and rejection unit using German-imported probes and SA high-frequency PCB. It detects ferromagnetic and non-ferromagnetic metal contamination (iron, copper,

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Lieferzeit

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Durchsatz

12000–20000 granules/min (tablets)

Funktionsweise

Material from a hopper or upstream feeder free-falls through the Ø50 mm detection channel. Three equally-spaced coils surround the channel: the central coil generates a high-frequency magnetic field; the two outer receiving coils are wound to cancel each other so the net signal is zero. When metal enters the field, it disrupts the balance and the net signal deviates from zero. A DSP calculates the disturbance, performs product/phase/residual compensation, and outputs an alarm plus a pulse signal to the rejection-flap solenoid valve and cylinder. The cylinder triggers a flap that diverts the metal-containing slug out a side outlet, then quickly returns to normal position so good material continues through the bottom outlet. Discharge speed (0.3–5 s) is adjustable.

Prozessbeschreibung

1Material from a hopper or upstream feeder free-falls through the Ø50 mm detection channel.

2Three equally-spaced coils surround the channel: the central coil generates a high-frequency magnetic field; the two outer receiving coils are wound to cancel each other so the net signal is zero.

3When metal enters the field, it disrupts the balance and the net signal deviates from zero.

4A DSP calculates the disturbance, performs product/phase/residual compensation, and outputs an alarm plus a pulse signal to the rejection-flap solenoid valve and cylinder.

5The cylinder triggers a flap that diverts the metal-containing slug out a side outlet, then quickly returns to normal position so good material continues through the bottom outlet.

6Discharge speed (0.3–5 s) is adjustable.

Technische Daten

Technische Daten für Variante: SED-JJ-H standard configuration with Ø30 mm caliber

Technische Daten

Modell

SED-JJ-H

Durchsatz

12000–20000 granules/min (tablets)

Spannung

AC 220V +/-10% 50/60Hz (AC 110V or AC 380V customizable)

Versorgung

AC 220 V ±10% 50/60 Hz (110 V/380 V customizable); separate circuit + circuit breaker + leakage breaker. Compressed air 4–7 Bar with air filter for the rejection cylinder. Reliable grounding (<100 ohm).

Konformitätsangaben

Designed and built per ISO9000 and CE; complies with HACCP, GMP, QS, IFS standards. IP65 protection. Equipped with leakage-protection circuit breaker (Omron S8VS-06024), grounding wire (1.6 mm soft copper, <100 ohm impedance), and password-protected operator/admin access. DQ/IQ/OQ validation documents available.

Leistung

0.05 kW

Luftdruck

4-7 Bar

Abmessungen

Länge

600 mm

Breite

600 mm

Höhe

1200 mm

Aufstellfläche

Free-fall installation — feed inlet height 800–950 mm and outlet height 350–500 mm adjustable. Angle 30–40° adjustable. Operating ambient −10 to +80 °C; humidity 30–85% non-condensing. Avoid direct sunlight, strong vibration, dusty/corrosive environments. Power supply isolated from noisy equipment. Preheat 30 minutes after start-up.

Werkstoffe

Kontaktwerkstoffe

316 stainless steel (frame and material-contact parts); epoxy-resin sealed detection passageway

Gehäusewerkstoffe

316 Edelstahl

Kompatibilität

Max Particle Size

<8mm mm

Betrieb

Ambient Temperature

-10 to +80 degC °C

Detection Accuracy Iron

0.5mm mm

Detection Accuracy Stainless Steel

0.8mm mm

Rejection Time

0.3-5s adjustable s

Physikalische Angaben

Feed Aperture

Φ50mm mm

Outlet Height Above Ground

750mm mm

Sicherheit

IP Rating

IP65

Wesentliche Merkmale

German-imported high-frequency detection probe and SA PCB

Three-coil balanced full-loop detection method

DSP digital signal processor with auto product/phase/residual compensation

Detection accuracy: Fe ≤0.5 mm, SUS316 ≤0.8 mm, Non-Fe ≤0.5 mm (per product specification)

Detection channel inner diameter Ø50 mm

Cutting (drop) caliber Ø30 mm (customizable)

Throughput approx. 12,000–20,000 tablets/min

Air-blast rejection cylinder + flap with 0.3–5 s adjustable discharge time

Compressed-air filter to keep clean signal

316 stainless steel frame and material-contact parts

7-inch DEVIN touchscreen HMI with multilingual interface

Product registration up to multiple recipes with auto-learn parameters

Manual fine-tuning of sensitivity / gain / phase

Photoelectric tube + detection-time configuration to gate alarms

Detection record / alarm log query

Network port for IP-based data sharing

Operator / administrator / system-admin password tiers

Adjustable feed-inlet height 800–950 mm; outlet 350–500 mm; angle 30–40°

IP65 protection rating

Max particle size <8 mm

Designed specifically for pharmaceuticals and health products — high accuracy, German technology

Detects magnetic and non-magnetic metal even sealed inside the product

316 stainless-steel frame — corrosion resistant, GMP compliant

DSP with auto-learn product parameters — operator just runs sample and saves

Special structural design rejects vibration, noise and product-effect interference

Multiple aperture sizes available to fit any production line

Quick rejection (0.3–5 s) minimizes good-product loss

Compatible with HACCP, GMP, IFS, ISO9000, CE certifications

Tablet/capsule-friendly free-fall design — no jamming on flake or fibrous products

Easy clean-down design

Anwendungen

Metal detection of tablets, capsules, soft gels and candy

Metal detection in dry powder, granule and fibre materials

In-line free-fall detection on pharmaceutical/nutraceutical packaging lines

Quality control for HACCP/GMP/IFS-certified production

Detection of needles, wire fragments, brush bristles and bullet fragments in food

Branchen

Pharma

Nutraceutical / health supplement

Lebensmittel und Getränke

Chemical

Rubber

Komponentenhersteller

Germany imported (detection probe and SA high-frequency circuit board)

JSCC Jingyan (50 W speed-regulated motor)

Omron (S8VS-06024 leakage-protection switch)

Jinlongyu (2 m wiring)

DEVIN (7-inch touchscreen)

Schneider Germany (SA3012 electronic components)

Zhengwang Electronics (8005AB waterproof insulating sealant)

SED

Sprechen Sie mit SED Sales Team

Maschinenspezialisten · Kontakt per WhatsApp

Geschäftszeiten und Verfügbarkeit beim Team erfragen

+86 139 5885 3738

E-Mail senden Auf WhatsApp chatten →30-Minuten-Gespräch anfragen →

Reinigung und Wartung

Always unplug power before cleaning. Use soft plastic brushes or cloths and neutral detergent only — never metal brushes, diluents, benzene, toluene or organic solvents (alcohol/gasoline/acetone may be used to remove fingerprints). Clean both sides of the conveyor belt after each shift. Weekly: remove the conveyor belt, check for end-face cracks and listen for unusual sound; clean the detection-head opening and conveyor-belt connection points. For 316 stainless steel, wipe iron-powder/salt rust with sponge dipped in neutral detergent or soapy water then rinse thoroughly. To detach the conveyor: loosen four outer latches, raise belt conveyor from the drive-shaft side to slack the synchronous belt, disconnect the synchronous belt, lift conveyor off the frame and slide off the detection-head side without damaging the resin layer in the detection hole.

Dokumentation

Datenblatt (PDF)

Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)

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Bedienhandbuch

Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)

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Vergleichsdatenblatt (Standard und Economy)

Vergleich der Konfigurationen · Originaldokument (Englisch)

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IQ / OQ / PQ-Protokolle

Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)

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FAT / SAT-Protokolle

Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)

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CAD-Zeichnungen (STEP / IGES / DWG)

Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)

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Kalibrierzertifikate

Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)

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DQ (Designqualifizierung)

Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)

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Werkstoffzeugnisse

Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)

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