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Início / Equipamentos / Lavadora ultrassônica / Twin-Screw Ultrasonic Vial Washing Machine
SED-CXP2-Z
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SED-CXP2-Z
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SED-CXP2-Z — Twin-Screw Ultrasonic Vial Washing Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

The SED-CXP2-Z is a twin-screw ultrasonic vial washing machine designed for cleaning glass vials on pharmaceutical and health-product filling lines. It uses a screw-conveyor structure where vials are inverted 180 degrees

GMP
Prazo de entrega
Consultar
Capacidade de produção
2000 frascos/h

Como funciona

Vials are fed from a supply disk through a magnetic-clutch star wheel into the screw track. The magnetic clutch auto-stops the star wheel when a jam occurs and restarts when resistance clears. The screw track is lined with PTFE sleeves for smooth, scratch-free vial conveyance. Vials are inverted 180 degrees mouth-down and pass through the ultrasonic rough-wash zone -- tower-stack ultrasonic transducers (D28-2000, Shenzhen Kemeida) cause cavitation that strips particulate from vial walls. Bottles then proceed through recirculated water and purified water rinse stations, followed by purified compressed air drying. After rinsing, vials are flipped 180 degrees mouth-up and discharged to the outlet hopper. The heated wash tank maintains constant-temperature warm rinse water to improve cleaning effectiveness. Recirculation filtration uses a Nanfang stainless-steel pump (32-25-160).

Processo de funcionamento
1Vials are fed from a supply disk through a magnetic-clutch star wheel into the screw track.
2The magnetic clutch auto-stops the star wheel when a jam occurs and restarts when resistance clears.
3The screw track is lined with PTFE sleeves for smooth, scratch-free vial conveyance.
4Vials are inverted 180 degrees mouth-down and pass through the ultrasonic rough-wash zone -- tower-stack ultrasonic transducers (D28-2000, Shenzhen Kemeida) cause cavitation that strips particulate from vial walls.
5Bottles then proceed through recirculated water and purified water rinse stations, followed by purified compressed air drying.
6After rinsing, vials are flipped 180 degrees mouth-up and discharged to the outlet hopper.
7The heated wash tank maintains constant-temperature warm rinse water to improve cleaning effectiveness.
8Recirculation filtration uses a Nanfang stainless-steel pump (32-25-160).

Especificações técnicas

Especificações da variante: SED-CXP2-Z

Especificações

Modelo
SED-CXP2-Z
Capacidade de produção
2000 frascos/h
Tensão
380V/50Hz 3-phase
Utilidades
Power: 380V 50Hz 3-phase 4-wire / 4 kW. Purified water: 0.8 m3/h at 0.2-0.25 MPa. WFI (injection water): 0.8 m3/h at 0.2-0.25 MPa. Purified compressed air: 36 m3/h at 0.2-0.25 MPa. Ultrasonic: 2 kW.
Detalhes de conformidade
Designed to GMP requirements for pharmaceutical and health-product production. Structure simple and reliable; cleaning quality meets GMP vial washing standards.
Potência
4 kW

Dimensões

Comprimento
2500 mm
Largura
1200 mm
Altura
1500 mm

Materiais

Materiais de contato
304 stainless steel body and inner liners (per source specification for SED-CXP2-Z).
Materiais do corpo
Brushed stainless steel outer cladding; 304 stainless steel inner liners.

Características principais

Twin-screw (2-group) conveyor for 2000 vials/hour production capacity
Magnetic-clutch star wheel auto-stops on jam, auto-restarts when clear
PTFE-sleeved screw track -- smooth vial conveyance, no breakage
Tower-stack ultrasonic transducer (D28-2000) -- strong cavitation effect
Heated wash tank -- constant-temperature warm rinse improves cleaning
180-degree vial inversion (mouth-down) for effective contaminant drainage
Recirculated water, purified water, and compressed air filtration systems included
Breakage rate <=1% by design (magnetic slipping star wheel + PTFE track)
Siemens/Mitsubishi PLC + HMI for stable, reliable control
ABB 380V 0.75 kW motor; Delta/Schneider VFD
304 SS body inner liners; brushed SS outer cladding
Meets GMP requirements
Twin-screw configuration doubles throughput for high-volume vial lines
Heated wash tank ensures consistent cleaning quality across temperature variations
Breakage rate <=1% -- low product loss on fragile glass vials
Siemens/Mitsubishi PLC for validated process control
GMP-compliant for pharmaceutical injectable and health-product production

Aplicações

Glass vial washing for injectable pharmaceutical production lines
Glass vial washing for health-product filling lines
High-throughput vial cleaning requiring twin-screw configuration

Setores

Pharmaceutical injectables
Health products / nutraceuticals

Marcas dos componentes

Siemens / Mitsubishi (PLC + HMI) -- Germany / Japan
Nanfang Pump (washing pump 32-25-160, full SS) -- China
Shenzhen Kemeida (ultrasonic generator D28-2000) -- Shenzhen
Sipai HL-2S (level controller) -- Shanghai
Jingyan Motor (bottle-feed motor 180V 1:150) -- China
WPA60 reducer -- Hangzhou
ABB (main motor 380V 0.75 kW) -- Sweden
Schneider (VFD VFD015S21D) -- France
SED
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Conformidade

GMP

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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