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SED-CXP2-Z

Sur devis

SED-CXP2-Z

SED · SED-CXP2-Z · En vedette

SED-CXP2-Z — Twin-Screw Ultrasonic Vial Washing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-CXP2-Z is a twin-screw ultrasonic vial washing machine designed for cleaning glass vials on pharmaceutical and health-product filling lines. It uses a screw-conveyor structure where vials are inverted 180 degrees

GMP

Délai de livraison

Sur devis

Cadence

2000 flacons/h

Fonctionnement

Vials are fed from a supply disk through a magnetic-clutch star wheel into the screw track. The magnetic clutch auto-stops the star wheel when a jam occurs and restarts when resistance clears. The screw track is lined with PTFE sleeves for smooth, scratch-free vial conveyance. Vials are inverted 180 degrees mouth-down and pass through the ultrasonic rough-wash zone -- tower-stack ultrasonic transducers (D28-2000, Shenzhen Kemeida) cause cavitation that strips particulate from vial walls. Bottles then proceed through recirculated water and purified water rinse stations, followed by purified compressed air drying. After rinsing, vials are flipped 180 degrees mouth-up and discharged to the outlet hopper. The heated wash tank maintains constant-temperature warm rinse water to improve cleaning effectiveness. Recirculation filtration uses a Nanfang stainless-steel pump (32-25-160).

Processus de fonctionnement

1Vials are fed from a supply disk through a magnetic-clutch star wheel into the screw track.

2The magnetic clutch auto-stops the star wheel when a jam occurs and restarts when resistance clears.

3The screw track is lined with PTFE sleeves for smooth, scratch-free vial conveyance.

4Vials are inverted 180 degrees mouth-down and pass through the ultrasonic rough-wash zone -- tower-stack ultrasonic transducers (D28-2000, Shenzhen Kemeida) cause cavitation that strips particulate from vial walls.

5Bottles then proceed through recirculated water and purified water rinse stations, followed by purified compressed air drying.

6After rinsing, vials are flipped 180 degrees mouth-up and discharged to the outlet hopper.

7The heated wash tank maintains constant-temperature warm rinse water to improve cleaning effectiveness.

8Recirculation filtration uses a Nanfang stainless-steel pump (32-25-160).

Caractéristiques techniques

Caractéristiques de la variante : SED-CXP2-Z

Caractéristiques

Modèle

SED-CXP2-Z

Cadence

2000 flacons/h

Tension

380V/50Hz 3-phase

Fluides et énergie

Power: 380V 50Hz 3-phase 4-wire / 4 kW. Purified water: 0.8 m3/h at 0.2-0.25 MPa. WFI (injection water): 0.8 m3/h at 0.2-0.25 MPa. Purified compressed air: 36 m3/h at 0.2-0.25 MPa. Ultrasonic: 2 kW.

Détails de conformité

Designed to GMP requirements for pharmaceutical and health-product production. Structure simple and reliable; cleaning quality meets GMP vial washing standards.

Puissance

4 kW

Dimensions

Longueur

2500 mm

Largeur

1200 mm

Hauteur

1500 mm

Matériaux

Matériaux en contact

304 stainless steel body and inner liners (per source specification for SED-CXP2-Z).

Matériaux du bâti

Brushed stainless steel outer cladding; 304 stainless steel inner liners.

Caractéristiques principales

Twin-screw (2-group) conveyor for 2000 vials/hour production capacity

Magnetic-clutch star wheel auto-stops on jam, auto-restarts when clear

PTFE-sleeved screw track -- smooth vial conveyance, no breakage

Tower-stack ultrasonic transducer (D28-2000) -- strong cavitation effect

Heated wash tank -- constant-temperature warm rinse improves cleaning

180-degree vial inversion (mouth-down) for effective contaminant drainage

Recirculated water, purified water, and compressed air filtration systems included

Breakage rate <=1% by design (magnetic slipping star wheel + PTFE track)

Siemens/Mitsubishi PLC + HMI for stable, reliable control

ABB 380V 0.75 kW motor; Delta/Schneider VFD

304 SS body inner liners; brushed SS outer cladding

Meets GMP requirements

Twin-screw configuration doubles throughput for high-volume vial lines

Heated wash tank ensures consistent cleaning quality across temperature variations

Breakage rate <=1% -- low product loss on fragile glass vials

Siemens/Mitsubishi PLC for validated process control

GMP-compliant for pharmaceutical injectable and health-product production

Applications

Glass vial washing for injectable pharmaceutical production lines

Glass vial washing for health-product filling lines

High-throughput vial cleaning requiring twin-screw configuration

Secteurs

Pharmaceutical injectables

Health products / nutraceuticals

Marques des composants

Siemens / Mitsubishi (PLC + HMI) -- Germany / Japan

Nanfang Pump (washing pump 32-25-160, full SS) -- China

Shenzhen Kemeida (ultrasonic generator D28-2000) -- Shenzhen

Sipai HL-2S (level controller) -- Shanghai

Jingyan Motor (bottle-feed motor 180V 1:150) -- China

WPA60 reducer -- Hangzhou

ABB (main motor 380V 0.75 kW) -- Sweden

Schneider (VFD VFD015S21D) -- France

SED

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Conformité

GMP