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SED-GSP
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SED-GSP High-Speed Automatic Desiccant Pouch Inserter
SED · SED-GSP · 20 verkaufte Einheiten

SED-GSP — High-Speed Automatic Desiccant Pouch Inserter

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-GSP is a high-speed single-head automatic desiccant pouch inserter that cuts pouches from a continuous roll and drops them into bottles on a conveyor at up to 85–90 bottles/min (peak ~120 bottles/min). Upgraded over

GMP-compliant — 304 stainless steel construction
Variante wählen (2)
Lieferzeit
Auf Anfrage
Durchsatz
85–90 Flaschen/min

Funktionsweise

Bottles are conveyed past a bottle-blocking cylinder that stops each bottle directly under the cutting head. A stepper motor drives the desiccant pouch feeding mechanism, pulling the continuous roll of pouches from the reel. A fine-adjustable (X/Z direction) color-mark sensor reads alignment marks on the pouch tape and controls feed distance precisely. An empty-pouch detection sensor verifies each pouch contains material before cutting. A redesigned cutter blade severs the pouch, which drops into the open bottle below. A closed-loop missed-pouch detection sensor verifies each bottle received its pouch. The conveyor advances; the next bottle takes position; the cycle repeats. Photoelectric sensors halt the line on missing or jammed bottles.

Prozessbeschreibung
1Bottles are conveyed past a bottle-blocking cylinder that stops each bottle directly under the cutting head.
2A stepper motor drives the desiccant pouch feeding mechanism, pulling the continuous roll of pouches from the reel.
3A fine-adjustable (X/Z direction) color-mark sensor reads alignment marks on the pouch tape and controls feed distance precisely.
4An empty-pouch detection sensor verifies each pouch contains material before cutting.
5A redesigned cutter blade severs the pouch, which drops into the open bottle below.
6A closed-loop missed-pouch detection sensor verifies each bottle received its pouch.
7The conveyor advances; the next bottle takes position; the cycle repeats.
8Photoelectric sensors halt the line on missing or jammed bottles.

Technische Daten

Technische Daten für Variante: SED-GSP upgraded high-speed single-head desiccant inserter

Technische Daten

Modell
SED-GSP
Durchsatz
85–90 Flaschen/min
Unterstützte Spannungen
110V 60Hz; 220V 50Hz (voreingestellt)
Versorgung
AC 220V/50Hz electric supply (0.5 kW); compressed air at 0.6 MPa; clean dry environment
Konformitätsangaben
Full GMP-compliant 304 stainless steel design with closed-loop QC sensors (empty-pouch, missed-pouch detection)
Leistung
0.5 kW
Luftdruck
0.6 MPa

Abmessungen

Länge
1700 mm
Breite
900 mm
Höhe
2100 mm
Gewicht
387 kg
Aufstellfläche
1700 mm (L) × 900 mm (W); clearance behind for reel loading; integrates inline between counting machine and capper

Werkstoffe

Kontaktwerkstoffe
304 Edelstahl; redesigned durable cutter blade
Gehäusewerkstoffe
304 stainless steel cabinet and frame

Kompatibilität

Geeigneter Flaschendurchmesser
≤100 mm
Geeignete Flaschenhöhe
≤160 mm
Geeignete Flaschenformen
round / oval / square / flat-square
Desiccant Pouch Type
reel/disc-wound pouches, sized to bottle
Desiccant Pouch Weight
0.5g and 1g

Betrieb

Color-Mark Sensor X/Z Adjustment
fine-adjustable in X and Z directions

Physikalische Angaben

Gross Weight
431 kg

Sicherheit

Empty Pouch Detection
yes
Missing Pouch Detection (closed-loop)
yes

Wesentliche Merkmale

Upgraded SED-GS — same workflow but with five major reliability improvements
Speed: 85–90 bottles/min (peak ~120 bottles/min)
Applicable bottle type: round, oval, square, flat-square; dia ≤100 mm, height ≤160 mm
Supports 0.5 g and 1 g desiccant pouches (disc-wound reel)
Color-mark sensor with X/Z fine-adjustment for precise pouch length control
Empty-pouch detection system — prevents shipping bottles with empty pouches
Closed-loop missed-pouch detection — guarantees every bottle receives a pouch
Redesigned cutter avoids cut-failure on tough pouch tape
New material loading disc — more reliable, stable, easier to operate
Touch-screen Delta HMI + PLC for monitoring and parameter changes
No-bottle-no-work and fault self-diagnostic alarms
Interlocks with upstream and downstream equipment for fully automatic line operation
304 stainless steel body, GMP-compliant
Dimensions: 1700 mm (L) × 900 mm (W) × 2100 mm (H)
Net weight: 310 kg; gross weight: 431 kg
Power: AC 220V/50Hz, 0.5 kW; air supply: 0.6 MPa
Supports 110V/60Hz configuration (custom order)
Best-in-class reliability for desiccant insertion — empty-pouch + missed-pouch detection close the QC gap
Higher throughput than SED-GS (85–90 vs 10–80 bottles/min) — pairs with SED-16S high-speed counters
Color-mark X/Z fine adjustment enables precise length control without trial-and-error
Redesigned cutter eliminates cut-failure as a downtime cause
DELTA + SICK + AIRTAC + Schneider component stack is operator-familiar globally
GMP-compliant 304 stainless steel build meets pharmaceutical regulatory requirements

Anwendungen

High-volume desiccant pouch insertion in pharmaceutical bottle filling
Insertion in supplement / nutraceutical bottles
Insertion in moisture-sensitive food and diagnostic kit bottles
Integration into automated counting + capping + sealing + labeling lines
Insertion lines requiring zero-empty-pouch and zero-missed-pouch QC

Branchen

Pharmazeutische Herstellung
Nahrungsergänzungsmittel und Nutrazeutika
Food (moisture-sensitive products)
Diagnostic kits and reagents
Chemical / industrial

Komponentenhersteller

Photoelectric Sensor (bottle detection)
Sick
Master Control System (PLC + HMI)
Delta
Switch Power Supply
Meanwell
Desiccant Conveyor Motor
Chang Feng
Pneumatic Components
AirTAC
Air Switch / MCB
Schneider Electric
Conveyor Belt Motor
MALI
Lifting Motor
MALI
HMI Screen
Delta
Emergency Stop Switch
Schneider Electric
Main Motor
MALI
SED
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Konformität

GMP-compliant — 304 stainless steel construction

Reinigung und Wartung

Clean redesigned cutter blade after each shift to maintain edge sharpness; wipe pouch feed path. Verify color-mark sensor lens (X/Z mounted) is clean and aligned. Inspect empty-pouch and missed-pouch detection sensors for dust accumulation. Replace cutter blade per maintenance schedule.

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
Beim Vertrieb anfragen
Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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