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Accueil / Équipements / Inséreuse de dessiccants / High-Speed Automatic Desiccant Pouch Inserter (SED-GSP)
SED-GSP
Sur devis
SED-GSP High-Speed Automatic Desiccant Pouch Inserter
SED · SED-GSP · 20 unités vendues

SED-GSP — High-Speed Automatic Desiccant Pouch Inserter

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-GSP is a high-speed single-head automatic desiccant pouch inserter that cuts pouches from a continuous roll and drops them into bottles on a conveyor at up to 85–90 bottles/min (peak ~120 bottles/min). Upgraded over

GMP-compliant — 304 stainless steel construction
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Délai de livraison
Sur devis
Cadence
85–90 flacons/min

Fonctionnement

Bottles are conveyed past a bottle-blocking cylinder that stops each bottle directly under the cutting head. A stepper motor drives the desiccant pouch feeding mechanism, pulling the continuous roll of pouches from the reel. A fine-adjustable (X/Z direction) color-mark sensor reads alignment marks on the pouch tape and controls feed distance precisely. An empty-pouch detection sensor verifies each pouch contains material before cutting. A redesigned cutter blade severs the pouch, which drops into the open bottle below. A closed-loop missed-pouch detection sensor verifies each bottle received its pouch. The conveyor advances; the next bottle takes position; the cycle repeats. Photoelectric sensors halt the line on missing or jammed bottles.

Processus de fonctionnement
1Bottles are conveyed past a bottle-blocking cylinder that stops each bottle directly under the cutting head.
2A stepper motor drives the desiccant pouch feeding mechanism, pulling the continuous roll of pouches from the reel.
3A fine-adjustable (X/Z direction) color-mark sensor reads alignment marks on the pouch tape and controls feed distance precisely.
4An empty-pouch detection sensor verifies each pouch contains material before cutting.
5A redesigned cutter blade severs the pouch, which drops into the open bottle below.
6A closed-loop missed-pouch detection sensor verifies each bottle received its pouch.
7The conveyor advances; the next bottle takes position; the cycle repeats.
8Photoelectric sensors halt the line on missing or jammed bottles.

Caractéristiques techniques

Caractéristiques de la variante : SED-GSP upgraded high-speed single-head desiccant inserter

Caractéristiques

Modèle
SED-GSP
Cadence
85–90 flacons/min
Tensions prises en charge
110V 60Hz; 220V 50Hz (par défaut)
Fluides et énergie
AC 220V/50Hz electric supply (0.5 kW); compressed air at 0.6 MPa; clean dry environment
Détails de conformité
Full GMP-compliant 304 stainless steel design with closed-loop QC sensors (empty-pouch, missed-pouch detection)
Puissance
0.5 kW
Pression d’air
0.6 MPa

Dimensions

Longueur
1700 mm
Largeur
900 mm
Hauteur
2100 mm
Poids
387 kg
Emprise au sol
1700 mm (L) × 900 mm (W); clearance behind for reel loading; integrates inline between counting machine and capper

Matériaux

Matériaux en contact
304 acier inoxydable; redesigned durable cutter blade
Matériaux du bâti
304 stainless steel cabinet and frame

Compatibilité

Diamètre de flacon applicable
≤100 mm
Hauteur de flacon applicable
≤160 mm
Formes de flacon applicables
round / oval / square / flat-square
Desiccant Pouch Type
reel/disc-wound pouches, sized to bottle
Desiccant Pouch Weight
0.5g and 1g

Fonctionnement

Color-Mark Sensor X/Z Adjustment
fine-adjustable in X and Z directions

Caractéristiques physiques

Gross Weight
431 kg

Sécurité

Empty Pouch Detection
yes
Missing Pouch Detection (closed-loop)
yes

Caractéristiques principales

Upgraded SED-GS — same workflow but with five major reliability improvements
Speed: 85–90 bottles/min (peak ~120 bottles/min)
Applicable bottle type: round, oval, square, flat-square; dia ≤100 mm, height ≤160 mm
Supports 0.5 g and 1 g desiccant pouches (disc-wound reel)
Color-mark sensor with X/Z fine-adjustment for precise pouch length control
Empty-pouch detection system — prevents shipping bottles with empty pouches
Closed-loop missed-pouch detection — guarantees every bottle receives a pouch
Redesigned cutter avoids cut-failure on tough pouch tape
New material loading disc — more reliable, stable, easier to operate
Touch-screen Delta HMI + PLC for monitoring and parameter changes
No-bottle-no-work and fault self-diagnostic alarms
Interlocks with upstream and downstream equipment for fully automatic line operation
304 stainless steel body, GMP-compliant
Dimensions: 1700 mm (L) × 900 mm (W) × 2100 mm (H)
Net weight: 310 kg; gross weight: 431 kg
Power: AC 220V/50Hz, 0.5 kW; air supply: 0.6 MPa
Supports 110V/60Hz configuration (custom order)
Best-in-class reliability for desiccant insertion — empty-pouch + missed-pouch detection close the QC gap
Higher throughput than SED-GS (85–90 vs 10–80 bottles/min) — pairs with SED-16S high-speed counters
Color-mark X/Z fine adjustment enables precise length control without trial-and-error
Redesigned cutter eliminates cut-failure as a downtime cause
DELTA + SICK + AIRTAC + Schneider component stack is operator-familiar globally
GMP-compliant 304 stainless steel build meets pharmaceutical regulatory requirements

Applications

High-volume desiccant pouch insertion in pharmaceutical bottle filling
Insertion in supplement / nutraceutical bottles
Insertion in moisture-sensitive food and diagnostic kit bottles
Integration into automated counting + capping + sealing + labeling lines
Insertion lines requiring zero-empty-pouch and zero-missed-pouch QC

Secteurs

Fabrication pharmaceutique
Compléments alimentaires et nutraceutiques
Food (moisture-sensitive products)
Diagnostic kits and reagents
Chemical / industrial

Marques des composants

Photoelectric Sensor (bottle detection)
Sick
Master Control System (PLC + HMI)
Delta
Switch Power Supply
Meanwell
Desiccant Conveyor Motor
Chang Feng
Pneumatic Components
AirTAC
Air Switch / MCB
Schneider Electric
Conveyor Belt Motor
MALI
Lifting Motor
MALI
HMI Screen
Delta
Emergency Stop Switch
Schneider Electric
Main Motor
MALI
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Conformité

GMP-compliant — 304 stainless steel construction

Nettoyage et entretien

Clean redesigned cutter blade after each shift to maintain edge sharpness; wipe pouch feed path. Verify color-mark sensor lens (X/Z mounted) is clean and aligned. Inspect empty-pouch and missed-pouch detection sensors for dust accumulation. Replace cutter blade per maintenance schedule.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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