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SED-GSP
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SED-GSP High-Speed Automatic Desiccant Pouch Inserter
SED · SED-GSP · 20 unidades vendidas

SED-GSP — High-Speed Automatic Desiccant Pouch Inserter

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-GSP is a high-speed single-head automatic desiccant pouch inserter that cuts pouches from a continuous roll and drops them into bottles on a conveyor at up to 85–90 bottles/min (peak ~120 bottles/min). Upgraded over

GMP-compliant — 304 stainless steel construction
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Plazo de entrega
Consultar
Capacidad de producción
85–90 botellas/min

Funcionamiento

Bottles are conveyed past a bottle-blocking cylinder that stops each bottle directly under the cutting head. A stepper motor drives the desiccant pouch feeding mechanism, pulling the continuous roll of pouches from the reel. A fine-adjustable (X/Z direction) color-mark sensor reads alignment marks on the pouch tape and controls feed distance precisely. An empty-pouch detection sensor verifies each pouch contains material before cutting. A redesigned cutter blade severs the pouch, which drops into the open bottle below. A closed-loop missed-pouch detection sensor verifies each bottle received its pouch. The conveyor advances; the next bottle takes position; the cycle repeats. Photoelectric sensors halt the line on missing or jammed bottles.

Proceso de funcionamiento
1Bottles are conveyed past a bottle-blocking cylinder that stops each bottle directly under the cutting head.
2A stepper motor drives the desiccant pouch feeding mechanism, pulling the continuous roll of pouches from the reel.
3A fine-adjustable (X/Z direction) color-mark sensor reads alignment marks on the pouch tape and controls feed distance precisely.
4An empty-pouch detection sensor verifies each pouch contains material before cutting.
5A redesigned cutter blade severs the pouch, which drops into the open bottle below.
6A closed-loop missed-pouch detection sensor verifies each bottle received its pouch.
7The conveyor advances; the next bottle takes position; the cycle repeats.
8Photoelectric sensors halt the line on missing or jammed bottles.

Especificaciones técnicas

Especificaciones de la variante: SED-GSP upgraded high-speed single-head desiccant inserter

Especificaciones

Modelo
SED-GSP
Capacidad de producción
85–90 botellas/min
Tensiones admitidas
110V 60Hz; 220V 50Hz (predeterminado)
Suministros
AC 220V/50Hz electric supply (0.5 kW); compressed air at 0.6 MPa; clean dry environment
Detalles de conformidad
Full GMP-compliant 304 stainless steel design with closed-loop QC sensors (empty-pouch, missed-pouch detection)
Potencia
0.5 kW
Presión de aire
0.6 MPa

Dimensiones

Longitud
1700 mm
Anchura
900 mm
Altura
2100 mm
Peso
387 kg
Superficie de instalación
1700 mm (L) × 900 mm (W); clearance behind for reel loading; integrates inline between counting machine and capper

Materiales

Materiales en contacto
304 acero inoxidable; redesigned durable cutter blade
Materiales del cuerpo
304 stainless steel cabinet and frame

Compatibilidad

Diámetro de botella aplicable
≤100 mm
Altura de botella aplicable
≤160 mm
Formas de botella aplicables
round / oval / square / flat-square
Desiccant Pouch Type
reel/disc-wound pouches, sized to bottle
Desiccant Pouch Weight
0.5g and 1g

Funcionamiento

Color-Mark Sensor X/Z Adjustment
fine-adjustable in X and Z directions

Características físicas

Gross Weight
431 kg

Seguridad

Empty Pouch Detection
yes
Missing Pouch Detection (closed-loop)
yes

Características principales

Upgraded SED-GS — same workflow but with five major reliability improvements
Speed: 85–90 bottles/min (peak ~120 bottles/min)
Applicable bottle type: round, oval, square, flat-square; dia ≤100 mm, height ≤160 mm
Supports 0.5 g and 1 g desiccant pouches (disc-wound reel)
Color-mark sensor with X/Z fine-adjustment for precise pouch length control
Empty-pouch detection system — prevents shipping bottles with empty pouches
Closed-loop missed-pouch detection — guarantees every bottle receives a pouch
Redesigned cutter avoids cut-failure on tough pouch tape
New material loading disc — more reliable, stable, easier to operate
Touch-screen Delta HMI + PLC for monitoring and parameter changes
No-bottle-no-work and fault self-diagnostic alarms
Interlocks with upstream and downstream equipment for fully automatic line operation
304 stainless steel body, GMP-compliant
Dimensions: 1700 mm (L) × 900 mm (W) × 2100 mm (H)
Net weight: 310 kg; gross weight: 431 kg
Power: AC 220V/50Hz, 0.5 kW; air supply: 0.6 MPa
Supports 110V/60Hz configuration (custom order)
Best-in-class reliability for desiccant insertion — empty-pouch + missed-pouch detection close the QC gap
Higher throughput than SED-GS (85–90 vs 10–80 bottles/min) — pairs with SED-16S high-speed counters
Color-mark X/Z fine adjustment enables precise length control without trial-and-error
Redesigned cutter eliminates cut-failure as a downtime cause
DELTA + SICK + AIRTAC + Schneider component stack is operator-familiar globally
GMP-compliant 304 stainless steel build meets pharmaceutical regulatory requirements

Aplicaciones

High-volume desiccant pouch insertion in pharmaceutical bottle filling
Insertion in supplement / nutraceutical bottles
Insertion in moisture-sensitive food and diagnostic kit bottles
Integration into automated counting + capping + sealing + labeling lines
Insertion lines requiring zero-empty-pouch and zero-missed-pouch QC

Sectores

Fabricación farmacéutica
Suplementos y nutracéuticos
Food (moisture-sensitive products)
Diagnostic kits and reagents
Chemical / industrial

Marcas de componentes

Photoelectric Sensor (bottle detection)
Sick
Master Control System (PLC + HMI)
Delta
Switch Power Supply
Meanwell
Desiccant Conveyor Motor
Chang Feng
Pneumatic Components
AirTAC
Air Switch / MCB
Schneider Electric
Conveyor Belt Motor
MALI
Lifting Motor
MALI
HMI Screen
Delta
Emergency Stop Switch
Schneider Electric
Main Motor
MALI
SED
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Conformidad

GMP-compliant — 304 stainless steel construction

Limpieza y mantenimiento

Clean redesigned cutter blade after each shift to maintain edge sharpness; wipe pouch feed path. Verify color-mark sensor lens (X/Z mounted) is clean and aligned. Inspect empty-pouch and missed-pouch detection sensors for dust accumulation. Replace cutter blade per maintenance schedule.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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SED
WhatsApp · Ventas SED
Contacto comercial · WhatsApp
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