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Início / Equipamentos / Inseridora de dessecantes / High-Speed Automatic Desiccant Pouch Inserter (SED-GSP)
SED-GSP
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SED-GSP High-Speed Automatic Desiccant Pouch Inserter
SED · SED-GSP · 20 unidades vendidas

SED-GSP — High-Speed Automatic Desiccant Pouch Inserter

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-GSP is a high-speed single-head automatic desiccant pouch inserter that cuts pouches from a continuous roll and drops them into bottles on a conveyor at up to 85–90 bottles/min (peak ~120 bottles/min). Upgraded over

GMP-compliant — 304 stainless steel construction
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Prazo de entrega
Consultar
Capacidade de produção
85–90 frascos/min

Como funciona

Bottles are conveyed past a bottle-blocking cylinder that stops each bottle directly under the cutting head. A stepper motor drives the desiccant pouch feeding mechanism, pulling the continuous roll of pouches from the reel. A fine-adjustable (X/Z direction) color-mark sensor reads alignment marks on the pouch tape and controls feed distance precisely. An empty-pouch detection sensor verifies each pouch contains material before cutting. A redesigned cutter blade severs the pouch, which drops into the open bottle below. A closed-loop missed-pouch detection sensor verifies each bottle received its pouch. The conveyor advances; the next bottle takes position; the cycle repeats. Photoelectric sensors halt the line on missing or jammed bottles.

Processo de funcionamento
1Bottles are conveyed past a bottle-blocking cylinder that stops each bottle directly under the cutting head.
2A stepper motor drives the desiccant pouch feeding mechanism, pulling the continuous roll of pouches from the reel.
3A fine-adjustable (X/Z direction) color-mark sensor reads alignment marks on the pouch tape and controls feed distance precisely.
4An empty-pouch detection sensor verifies each pouch contains material before cutting.
5A redesigned cutter blade severs the pouch, which drops into the open bottle below.
6A closed-loop missed-pouch detection sensor verifies each bottle received its pouch.
7The conveyor advances; the next bottle takes position; the cycle repeats.
8Photoelectric sensors halt the line on missing or jammed bottles.

Especificações técnicas

Especificações da variante: SED-GSP upgraded high-speed single-head desiccant inserter

Especificações

Modelo
SED-GSP
Capacidade de produção
85–90 frascos/min
Tensões suportadas
110V 60Hz; 220V 50Hz (padrão)
Utilidades
AC 220V/50Hz electric supply (0.5 kW); compressed air at 0.6 MPa; clean dry environment
Detalhes de conformidade
Full GMP-compliant 304 stainless steel design with closed-loop QC sensors (empty-pouch, missed-pouch detection)
Potência
0.5 kW
Pressão de ar
0.6 MPa

Dimensões

Comprimento
1700 mm
Largura
900 mm
Altura
2100 mm
Peso
387 kg
Área de instalação
1700 mm (L) × 900 mm (W); clearance behind for reel loading; integrates inline between counting machine and capper

Materiais

Materiais de contato
304 aço inoxidável; redesigned durable cutter blade
Materiais do corpo
304 stainless steel cabinet and frame

Compatibilidade

Diâmetro de frasco aplicável
≤100 mm
Altura de frasco aplicável
≤160 mm
Formatos de frasco aplicáveis
round / oval / square / flat-square
Desiccant Pouch Type
reel/disc-wound pouches, sized to bottle
Desiccant Pouch Weight
0.5g and 1g

Operação

Color-Mark Sensor X/Z Adjustment
fine-adjustable in X and Z directions

Características físicas

Gross Weight
431 kg

Segurança

Empty Pouch Detection
yes
Missing Pouch Detection (closed-loop)
yes

Características principais

Upgraded SED-GS — same workflow but with five major reliability improvements
Speed: 85–90 bottles/min (peak ~120 bottles/min)
Applicable bottle type: round, oval, square, flat-square; dia ≤100 mm, height ≤160 mm
Supports 0.5 g and 1 g desiccant pouches (disc-wound reel)
Color-mark sensor with X/Z fine-adjustment for precise pouch length control
Empty-pouch detection system — prevents shipping bottles with empty pouches
Closed-loop missed-pouch detection — guarantees every bottle receives a pouch
Redesigned cutter avoids cut-failure on tough pouch tape
New material loading disc — more reliable, stable, easier to operate
Touch-screen Delta HMI + PLC for monitoring and parameter changes
No-bottle-no-work and fault self-diagnostic alarms
Interlocks with upstream and downstream equipment for fully automatic line operation
304 stainless steel body, GMP-compliant
Dimensions: 1700 mm (L) × 900 mm (W) × 2100 mm (H)
Net weight: 310 kg; gross weight: 431 kg
Power: AC 220V/50Hz, 0.5 kW; air supply: 0.6 MPa
Supports 110V/60Hz configuration (custom order)
Best-in-class reliability for desiccant insertion — empty-pouch + missed-pouch detection close the QC gap
Higher throughput than SED-GS (85–90 vs 10–80 bottles/min) — pairs with SED-16S high-speed counters
Color-mark X/Z fine adjustment enables precise length control without trial-and-error
Redesigned cutter eliminates cut-failure as a downtime cause
DELTA + SICK + AIRTAC + Schneider component stack is operator-familiar globally
GMP-compliant 304 stainless steel build meets pharmaceutical regulatory requirements

Aplicações

High-volume desiccant pouch insertion in pharmaceutical bottle filling
Insertion in supplement / nutraceutical bottles
Insertion in moisture-sensitive food and diagnostic kit bottles
Integration into automated counting + capping + sealing + labeling lines
Insertion lines requiring zero-empty-pouch and zero-missed-pouch QC

Setores

Fabricação farmacêutica
Suplementos e nutracêuticos
Food (moisture-sensitive products)
Diagnostic kits and reagents
Chemical / industrial

Marcas dos componentes

Photoelectric Sensor (bottle detection)
Sick
Master Control System (PLC + HMI)
Delta
Switch Power Supply
Meanwell
Desiccant Conveyor Motor
Chang Feng
Pneumatic Components
AirTAC
Air Switch / MCB
Schneider Electric
Conveyor Belt Motor
MALI
Lifting Motor
MALI
HMI Screen
Delta
Emergency Stop Switch
Schneider Electric
Main Motor
MALI
SED
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Conformidade

GMP-compliant — 304 stainless steel construction

Limpeza e manutenção

Clean redesigned cutter blade after each shift to maintain edge sharpness; wipe pouch feed path. Verify color-mark sensor lens (X/Z mounted) is clean and aligned. Inspect empty-pouch and missed-pouch detection sensors for dust accumulation. Replace cutter blade per maintenance schedule.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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