SED-FMX1-3 — Aseptic Vial Powder Injectable Wash-Dry-Fill-Cap Line
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The SED-FMX1-3 is a fully integrated aseptic vial powder injectable production line comprising: SED-XP1-3 vertical ultrasonic vial washer, SED-3400MJT-3 hot-air-circulation tunnel sterilizer/dryer, SED-100FZJ-3 auger pow
مبدأ العمل
Vials are loaded onto an illuminated inspection table and transferred to the SED-XP1-3 vertical washer where ultrasonic cleaning, water-for-injection(WFI) multi-stage spray rinsing, and compressed-air drying achieve ≥99.5% clarity. Polyacetal(POM) worm conveyor and 20 mechanical arms invert vials 180°. Clean vials enter the SED-3400MJT-3 tunnel dryer(325°C ≥5 min sterilization zone, FH ≥1365, water-cooled outlet ≤35°C), achieving 3-log endotoxin reduction. Sterile vials enter the SED-100FZJ-3 auger filler in a Class 100(ISO 5) laminar-flow zone: servo auger dispenses 0.25–5.0 g with ±3% variation; automatic stopper insertion with no-stopper rejection ≥99.95%. Vials are conveyed through a buffer air-curtain to the SED-10ZG-3 crimper where aluminum caps are applied(crimp pass rate ≥99.95%), with pre-crimp no-stopper and post-crimp no-cap auto-rejection sensors.