Início / Equipamentos / Envasadora e seladora de cápsulas de café / Coffee Capsule Filling and Sealing Machine (6-Head, 1×6, Linear Type)
SED-6KJ-Z
Consultar
SED-6KJ-Z
SED · SED-6KJ-Z · Em destaque
SED-6KJ-Z — Coffee Capsule Filling and Sealing Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
The SED-6KJ-Z is a 6-head automatic linear-type Kcup coffee capsule filling and sealing machine. It processes standard Kcup coffee capsules filled with ground coffee,with pre-cut aluminium foil lid sealing. The machine h
Prazo de entrega
Consultar
Capacidade de produção
15000–18000 cups/h
Como funciona
Empty capsules are dispensed one by one from a storage rod into a mold plate. Nitrogen is flushed into empty capsules and the hopper to maintain a modified atmosphere. A servo-motor-driven filling unit with six nozzles fills ground coffee into each capsule; fill volume is set on the HMI by adjusting pulse and speed parameters. After filling, a coffee press compresses the coffee and a rim-cleaning system removes residual grounds. A pre-cut foil lid is dispensed and placed onto each filled capsule. A pneumatic heat-sealing unit seals the lid at controlled temperature and time. Finished capsules are picked by vacuum suction cups on a rotating arm and deposited onto a 1-metre conveyor belt for output. All stages are tracked by sensors (no-capsule and no-lid detection) controlled by SIEMENS PLC/HMI.
Processo de funcionamento
1Empty capsules are dispensed one by one from a storage rod into a mold plate.
2Nitrogen is flushed into empty capsules and the hopper to maintain a modified atmosphere.
3A servo-motor-driven filling unit with six nozzles fills ground coffee into each capsule; fill volume is set on the HMI by adjusting pulse and speed parameters.
4After filling, a coffee press compresses the coffee and a rim-cleaning system removes residual grounds.
5A pre-cut foil lid is dispensed and placed onto each filled capsule.
6A pneumatic heat-sealing unit seals the lid at controlled temperature and time.
7Finished capsules are picked by vacuum suction cups on a rotating arm and deposited onto a 1-metre conveyor belt for output.
8All stages are tracked by sensors (no-capsule and no-lid detection) controlled by SIEMENS PLC/HMI.
Especificações técnicas
Especificações da variante: SED-6KJ-Z
Especificações
Modelo
SED-6KJ-Z
Capacidade de produção
15000–18000 cups/h
Tensão
380V 50Hz 3Φ
Utilidades
Power: AC 380V / 50Hz / 3-Phase (or customized); Air consumption: 0.8 m³/min compressed air; Nitrogen supply (user-supplied cylinder or optional nitrogen generator)
Potência
5 kW
Pressão de ar
0.8 m³/min
Dimensões
Comprimento
3000 mm
Largura
1000 mm
Altura
2030 mm
Peso
1400 kg
Área de instalação
Machine: L3000 × W1000 × H2030 mm; Wooden export crate: L3100 × W1100 × H2250 mm
Materiais
Materiais de contato
All parts contacting coffee made of SUS304 stainless steel
Materiais do corpo
: +; SUS304
Características principais
6-head (1×6) simultaneous filling and sealing
Automatic empty capsule dispensing: storage rod holds up to 100 capsules per position
No-capsule sensor: if no capsule detected, no fill and no seal — prevents coffee waste
Nitrogen flushing at three stages: into empty capsule, into hopper, and before sealing
Servo-motor-driven (DELTA, Taiwan) high-precision filling: accuracy ±0.05–0.1 g
Fill volume 1–30 g adjustable on HMI
Hopper volume: 40–50 litres; compatible with vacuum feeder for automatic coffee supply
Coffee pressing and capsule rim cleaning after fill
Pre-cut aluminium foil lid dispensing: storage rod holds up to 1,500 lids per position
No-lid sensor: machine stops if lid missing — prevents unsealed capsules
Pneumatic heat sealing with copper sealing heads; temperature and time adjustable
OMRON temperature controller and solid-state relay for constant temperature control
Output via vacuum suction arm + 1-metre conveyor belt
Air cylinder magnetic limit-switch tracking at filling and sealing stations
SIEMENS PLC and HMI control; English display (other languages customizable)
One-key operation, auto-stop when preset quantity reached
High throughput: 15,000–18,000 capsules/hour
Full modified-atmosphere protection with three-stage nitrogen flushing for freshness
Servo motor filling for ±0.05–0.1 g accuracy — minimal coffee waste
Comprehensive safety interlocks: no-capsule, no-lid, and air-cylinder fault detection
SIEMENS PLC/HMI with data persistence — parameter data saved permanently, no loss risk
Compatible with standard Kcup capsules without tooling change
Aplicações
Ground coffee Kcup capsule filling and sealing
Single-serve coffee capsule production
Setores
Alimentos e bebidas
Coffee production
Consumer packaged goods
Marcas dos componentes
PLC: SIEMENS (Germany)
HMI: SIEMENS (Germany)
Temperature Controller: OMRON (Japan)
Solid State Relay: OMRON (Japan)
Intermediate Relay: OMRON (Japan)
Sensor: OMRON (Japan)
Filling Servo Motor: DELTA (Taiwan)
AC Contactor: SCHNEIDER (France)
Circuit Breaker: SCHNEIDER (France)
Button Switch: SCHNEIDER (France)
Frequency Converter: SCHNEIDER (France)
Solenoid Valve: AIRTAC (Taiwan)
Air Cylinder: AIRTAC (Taiwan)
Driven Motor: MITSUBISHI (Japan)
SED
Fale com SED Sales Team
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Limpeza e manutenção
Coffee production workshop is dry; clean by blowing away coffee dust or wiping with alcohol — water cleaning is not required
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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