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Accueil / Équipements / Remplisseuse-scelleuse de capsules de café / Coffee Capsule Filling and Sealing Machine (6-Head, 1×6, Linear Type)
SED-6KJ-Z
Sur devis
SED-6KJ-Z
SED · SED-6KJ-Z · En vedette

SED-6KJ-Z — Coffee Capsule Filling and Sealing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-6KJ-Z is a 6-head automatic linear-type Kcup coffee capsule filling and sealing machine. It processes standard Kcup coffee capsules filled with ground coffee,with pre-cut aluminium foil lid sealing. The machine h

Délai de livraison
Sur devis
Cadence
15000–18000 cups/h

Fonctionnement

Empty capsules are dispensed one by one from a storage rod into a mold plate. Nitrogen is flushed into empty capsules and the hopper to maintain a modified atmosphere. A servo-motor-driven filling unit with six nozzles fills ground coffee into each capsule; fill volume is set on the HMI by adjusting pulse and speed parameters. After filling, a coffee press compresses the coffee and a rim-cleaning system removes residual grounds. A pre-cut foil lid is dispensed and placed onto each filled capsule. A pneumatic heat-sealing unit seals the lid at controlled temperature and time. Finished capsules are picked by vacuum suction cups on a rotating arm and deposited onto a 1-metre conveyor belt for output. All stages are tracked by sensors (no-capsule and no-lid detection) controlled by SIEMENS PLC/HMI.

Processus de fonctionnement
1Empty capsules are dispensed one by one from a storage rod into a mold plate.
2Nitrogen is flushed into empty capsules and the hopper to maintain a modified atmosphere.
3A servo-motor-driven filling unit with six nozzles fills ground coffee into each capsule; fill volume is set on the HMI by adjusting pulse and speed parameters.
4After filling, a coffee press compresses the coffee and a rim-cleaning system removes residual grounds.
5A pre-cut foil lid is dispensed and placed onto each filled capsule.
6A pneumatic heat-sealing unit seals the lid at controlled temperature and time.
7Finished capsules are picked by vacuum suction cups on a rotating arm and deposited onto a 1-metre conveyor belt for output.
8All stages are tracked by sensors (no-capsule and no-lid detection) controlled by SIEMENS PLC/HMI.

Caractéristiques techniques

Caractéristiques de la variante : SED-6KJ-Z

Caractéristiques

Modèle
SED-6KJ-Z
Cadence
15000–18000 cups/h
Tension
380V 50Hz 3Φ
Fluides et énergie
Power: AC 380V / 50Hz / 3-Phase (or customized); Air consumption: 0.8 m³/min compressed air; Nitrogen supply (user-supplied cylinder or optional nitrogen generator)
Puissance
5 kW
Pression d’air
0.8 m³/min

Dimensions

Longueur
3000 mm
Largeur
1000 mm
Hauteur
2030 mm
Poids
1400 kg
Emprise au sol
Machine: L3000 × W1000 × H2030 mm; Wooden export crate: L3100 × W1100 × H2250 mm

Matériaux

Matériaux en contact
All parts contacting coffee made of SUS304 stainless steel
Matériaux du bâti
: +; SUS304

Caractéristiques principales

6-head (1×6) simultaneous filling and sealing
Automatic empty capsule dispensing: storage rod holds up to 100 capsules per position
No-capsule sensor: if no capsule detected, no fill and no seal — prevents coffee waste
Nitrogen flushing at three stages: into empty capsule, into hopper, and before sealing
Servo-motor-driven (DELTA, Taiwan) high-precision filling: accuracy ±0.05–0.1 g
Fill volume 1–30 g adjustable on HMI
Hopper volume: 40–50 litres; compatible with vacuum feeder for automatic coffee supply
Coffee pressing and capsule rim cleaning after fill
Pre-cut aluminium foil lid dispensing: storage rod holds up to 1,500 lids per position
No-lid sensor: machine stops if lid missing — prevents unsealed capsules
Pneumatic heat sealing with copper sealing heads; temperature and time adjustable
OMRON temperature controller and solid-state relay for constant temperature control
Output via vacuum suction arm + 1-metre conveyor belt
Air cylinder magnetic limit-switch tracking at filling and sealing stations
SIEMENS PLC and HMI control; English display (other languages customizable)
One-key operation, auto-stop when preset quantity reached
High throughput: 15,000–18,000 capsules/hour
Full modified-atmosphere protection with three-stage nitrogen flushing for freshness
Servo motor filling for ±0.05–0.1 g accuracy — minimal coffee waste
Comprehensive safety interlocks: no-capsule, no-lid, and air-cylinder fault detection
SIEMENS PLC/HMI with data persistence — parameter data saved permanently, no loss risk
Compatible with standard Kcup capsules without tooling change

Applications

Ground coffee Kcup capsule filling and sealing
Single-serve coffee capsule production

Secteurs

Agroalimentaire et boissons
Coffee production
Consumer packaged goods

Marques des composants

PLC: SIEMENS (Germany)
HMI: SIEMENS (Germany)
Temperature Controller: OMRON (Japan)
Solid State Relay: OMRON (Japan)
Intermediate Relay: OMRON (Japan)
Sensor: OMRON (Japan)
Filling Servo Motor: DELTA (Taiwan)
AC Contactor: SCHNEIDER (France)
Circuit Breaker: SCHNEIDER (France)
Button Switch: SCHNEIDER (France)
Frequency Converter: SCHNEIDER (France)
Solenoid Valve: AIRTAC (Taiwan)
Air Cylinder: AIRTAC (Taiwan)
Driven Motor: MITSUBISHI (Japan)
SED
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Nettoyage et entretien

Coffee production workshop is dry; clean by blowing away coffee dust or wiping with alcohol — water cleaning is not required

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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