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Início / Equipamentos / Secador a vácuo de bandejas quadradas (FZG / FZG1 / FZG2) / Static Vacuum Dryer — Square (GMP Certified)
SED-5FZG-H
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SED-5FZG-H
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SED-5FZG-H — Square

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-5FZG-H static vacuum dryer (GMP certified). Batch static vacuum drying chamber for heat-sensitive, easily-oxidised raw materials. Internal chamber 1500×1060×1220 mm, external 1924×1720×1513 mm. 5 baking shelves, 20 t

GMP
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Prazo de entrega
Consultar
Capacidade de produção
50–80 kg

Como funciona

Batch static vacuum drying. Material is loaded onto trays placed on the heated baking rack inside a sealed chamber. The chamber is evacuated by a 5.5 kW SKA-5111 water-ring vacuum pump (with DDC-JQ50 electromagnetic check valve) to lower the boiling point of moisture/solvent so heat-sensitive materials evaporate at low temperature. A steam coil at the top of the chamber equalises heating and prevents upper/lower temperature gradient. Shanghai Yatai XMTD-3000 temperature controller with digital PID maintains set-point. Synchronised shutoff of pump and check valve prevents back-suction of pump water/oil. Optional condenser recovers solvent.

Processo de funcionamento
1Batch static vacuum drying.
2Material is loaded onto trays placed on the heated baking rack inside a sealed chamber.
3The chamber is evacuated by a 5.5 kW SKA-5111 water-ring vacuum pump (with DDC-JQ50 electromagnetic check valve) to lower the boiling point of moisture/solvent so heat-sensitive materials evaporate at low temperature.
4A steam coil at the top of the chamber equalises heating and prevents upper/lower temperature gradient.
5Shanghai Yatai XMTD-3000 temperature controller with digital PID maintains set-point.
6Synchronised shutoff of pump and check valve prevents back-suction of pump water/oil.
7Optional condenser recovers solvent.

Especificações técnicas

Especificações da variante: SED-5FZG-H SED-5FZG-H

Especificações

Modelo
SED-5FZG-H
Capacidade de produção
50–80 kg
Utilidades
Steam (low-pressure or waste) or electric/hot-water/thermal-oil heating supply; vacuum pump 5.5 kW power; cooling water for water-ring vacuum pump; compressed air for valves
Potência
5.5 kW
Pressão de ar
Vacuum; baking-shelf internal pipe pressure ≤0.784 MPa

Dimensões

Comprimento
1924 mm
Largura
1720 mm
Altura
1513 mm
Peso
1400 kg

Materiais

Materiais de contato
SUS304 6 mm mirror panel (chamber inner wall); SUS304 (drying rack: main rail φ45 mm, layers φ32 mm, branches φ22 mm); SUS304 (trays, valves, pipework); edible silicone rubber (door seal)
Materiais do corpo
SUS304 1.2 mm (outer skin); SUS304 6 mm (inner panel); A3 8# steel (external reinforcement); aluminum-silicate fiber cotton insulation (20 m²)

Características principais

Internal chamber 1500×1060×1220 mm; external 1924×1720×1513 mm
5 baking shelves, 20 trays (460×640×45 mm), 50 kg capacity
Operating temperature ≤150 °C
Shelf-pipe permitted pressure ≤0.784 MPa
Arch-roof design prevents condensate dripping onto trays
Top-of-box steam coil eliminates upper/lower temperature gradient
Pull-out drying rack for easy interior cleaning
Two 100 mm sight glasses on door
Box wall: 6 mm SUS304 mirror panel + 8# steel reinforcement + aluminum-silicate insulation + 1.2 mm SUS304 outer skin
Vacuum system: SKA-5111 5.5 kW water-ring pump, DDC-JQ50 electromagnetic check valve, Y-100 vacuum gauge, water-vapour separator
Independent electrical control box: auto temp/vac control, PID self-tuning, over-temperature alarm
Edible silicone rubber door seal
GMP certified
Arch-top design eliminates condensate fallout — higher drying efficiency at low temperature
Synchronous shutoff of pump and check valve prevents back-suction of pump water/oil
Compatible with steam, waste steam, electric, hot-water and thermal-oil heating
Solvent recovery available via external condenser
Stamped no-dead-corner trays for easy cleaning
PID self-tuning control with strong anti-interference
12-month warranty from commissioning

Aplicações

Drying of heat-sensitive APIs and intermediates
Drying of easily-oxidised materials
Solvent recovery drying
Low-temperature drying of pharmaceutical, food, electronic and chemical products

Setores

Pharmaceuticals
Chemicals
Food
Electronics

Marcas dos componentes

Outer skin SUS304
1.2 mm sheet
Inner panel SUS304
6 mm sheet
External strengthening steel
A3 8# channel
Door seal
Edible silicone rubber
Temperature controller
Shanghai Yatai XMTD-3000
Temperature resistor
PT100 K-type
Vacuum gauge
Y-100
Vacuum pump
SKA-5111 water-ring 5.5 kW
Electromagnetic vacuum check valve
DDC-JQ50
Low-voltage electrical apparatus
Huadong
SED
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Conformidade

GMP

Limpeza e manutenção

After use, clean box body and rack joint fouling areas with water. Pull out drying rack via rack handle for interior access. Regularly inspect vacuum gauge Y-100, temperature gauge, and XMTD-3000 controller; replace promptly if damaged. Door seal life approximately 3–5 years; replace immediately if steam leakage occurs. Before any electrical maintenance, disconnect external and panel power.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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