Início / Equipamentos / Misturador-granulador úmido de produção (≥200 L) / Granulator — Wet Mixing Granulator
SED-500SZ-A
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SED-500SZ-A
SED · SED-500SZ-A · 1 unidades vendidas
SED-500SZ-A — Misturador-granulador úmido
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-500SZ-A High-Speed Wet Mixing Granulator. 500 L vessel, 150 kg/batch capacity. Combines dry powder mixing, binder addition, wet massing and chopping/granulation in a single chamber. Auto PLC-controlled lid and pneuma
Prazo de entrega
Consultar
Capacidade de produção
200–1200 kg/batch
Como funciona
Several kinds of material are fed into the granulator vessel for dry mixing by the rotor stirring oar (low speed → high speed). Binder is then added and the stirring oar makes the wet mass. The high-speed star-cutter (10 blades) chops the wet mass into uniform wet granules. Different granule sizes are obtained by adjusting the binder concentration, cutter speed, and operating time — giving reproducible batch-to-batch size, density, and flowability. PLC-sequenced pneumatic lid open/close and discharge port. Dust-proof cartridge filter (Φ100) handles vessel exhaust.
Processo de funcionamento
1Several kinds of material are fed into the granulator vessel for dry mixing by the rotor stirring oar (low speed → high speed).
2Binder is then added and the stirring oar makes the wet mass.
3The high-speed star-cutter (10 blades) chops the wet mass into uniform wet granules.
4Different granule sizes are obtained by adjusting the binder concentration, cutter speed, and operating time — giving reproducible batch-to-batch size, density, and flowability.
5PLC-sequenced pneumatic lid open/close and discharge port.
6Dust-proof cartridge filter (Φ100) handles vessel exhaust.
Especificações técnicas
Especificações da variante: SED-500SZ-A
Especificações
Modelo
SED-500SZ-A
Capacidade de produção
200–1200 kg/batch
Tensão
3-phase 380V / 50Hz
Utilidades
Electrical: 3-phase 380V / 50Hz, total approx 30 kW mixing motor + 11 kW cutter + 3 kW wet mill + auxiliaries. Compressed air: 0.4–0.6 MPa, ~0.6 m³/min (for lid cylinder, discharge valve, air sealing). Cooling water for vessel jacket.
Detalhes de conformidade
12-month warranty from installation, maximum 16 months after delivery. Engineer startup allowance: USD 300/person/day; all travel and accommodation costs borne by buyer. Quotation valid 30 days; delivery 45 days after advance payment.
Potência
30 kW
Pressão de ar
0.4-0.6 MPa (compressed air consumption ~0.6 m^3/min)
Dimensões
Área de instalação
Main machine distance from wall: minimum 1000 mm on all sides; operation side must have ample clearance for cleaning and maintenance. Include headroom for swing-open lid + cartridge dust filter exhaust line. Platform with safety-rail ladder provided for lid access.
Materiais
Materiais de contato
SUS304 (faceplate δ=1.5 mm; granulator main body with jacket δ=6 mm; lid flange δ=18 mm, head δ=4 mm; main stirring oar; star-cutter blades; cleaning port + spray ball; discharging device Φ150 mm)
Materiais do corpo
SUS304 side cover plates δ=1.5 mm; SUS304 electrical control cabinet; 8# girder shelf; carbon-steel crash pads Φ120 mm; toughened-glass viewport Φ120 mm; SUS304 operator platform
Características principais
500 L vessel volume; 150 kg/batch capacity
Mixing rotor: 30 kW, 1–200 rpm (DB golden; manual confirms 30 kW)
Star-cutter (10 blades): 11 kW, 250–3000 rpm (per operating manuals)
Wet milling attachment: 3 kW
Mesh range 20–80
All product-contact parts SUS304, mirror-polished (faceplate s=1.5 mm; vessel δ=6 mm with cooling water jacket; lid flange δ=18 mm, head δ=4 mm)
Siemens 7" touchscreen + PLC; PLC displays RPM not Hz; recipe storage; compressed-air and motor fault alarms
Schneider emergency button and switch components (France)
Pneumatic discharge port Φ150 mm; auto PLC-controlled lid
Air-sealing component prevents material/liquid ingress into stirring drive
Main stirring oar lifted by cylinder for cleaning (CIP spray ball)
Operator platform with safety-rail ladder for lid access
Toughened-glass viewport Φ120 mm; dustproof cartridge filter Φ100
Single-chamber wet mix + granulation (no transfer between equipment); 7–10 min per batch
Siemens PLC + 7" HMI + recipe storage; operator-friendly RPM display; alarms for compressed-air pressure and motor faults
Schneider electrical components throughout
Auto-lift cleaning blade for easy CIP access; mirror-polished SUS304 surfaces
Star-cutter (10 pieces) gives uniform, near-round granules of 16–80 mesh
Granules suitable for tablet pressing: good flowability, low density, intact surface
Aplicações
Wet granulation for tablet and capsule manufacturing
Single-step dry mix + binder addition + wet granulation
Granule preparation for nutraceutical, food, and chemical solid dosage
Pharmaceutical, food (condiments, milk products, sweeteners, spices), chemical, and fertilizer industries
Setores
Pharmaceutical (oral solid dosage)
Health food / nutraceutical
Fine chemical solids
Food manufacturing
SED
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Limpeza e manutenção
CIP cleaning port with spray ball integrated in vessel. Main stirring blade lifted by air cylinder for cleaning access. Mirror-polished SUS304 contact surfaces. Wash vessel with running water then clean water with lid open; close vessel after washing. Clean compressed-air filter every 6–12 months; drain oil-water separator regularly.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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