Accueil / Équipements / Mélangeur-granulateur humide de production (≥200 L) / Granulator — Wet Mixing Granulator

SED-500SZ-A

Sur devis

SED-500SZ-A

SED · SED-500SZ-A · 1 unités vendues

SED-500SZ-A — Mélangeur-granulateur humide

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SED-500SZ-A High-Speed Wet Mixing Granulator. 500 L vessel, 150 kg/batch capacity. Combines dry powder mixing, binder addition, wet massing and chopping/granulation in a single chamber. Auto PLC-controlled lid and pneuma

Délai de livraison

Sur devis

Cadence

200–1200 kg/batch

Fonctionnement

Several kinds of material are fed into the granulator vessel for dry mixing by the rotor stirring oar (low speed → high speed). Binder is then added and the stirring oar makes the wet mass. The high-speed star-cutter (10 blades) chops the wet mass into uniform wet granules. Different granule sizes are obtained by adjusting the binder concentration, cutter speed, and operating time — giving reproducible batch-to-batch size, density, and flowability. PLC-sequenced pneumatic lid open/close and discharge port. Dust-proof cartridge filter (Φ100) handles vessel exhaust.

Processus de fonctionnement

1Several kinds of material are fed into the granulator vessel for dry mixing by the rotor stirring oar (low speed → high speed).

2Binder is then added and the stirring oar makes the wet mass.

3The high-speed star-cutter (10 blades) chops the wet mass into uniform wet granules.

4Different granule sizes are obtained by adjusting the binder concentration, cutter speed, and operating time — giving reproducible batch-to-batch size, density, and flowability.

5PLC-sequenced pneumatic lid open/close and discharge port.

6Dust-proof cartridge filter (Φ100) handles vessel exhaust.

Caractéristiques techniques

Caractéristiques de la variante : SED-500SZ-A

Caractéristiques

Modèle

SED-500SZ-A

Cadence

200–1200 kg/batch

Tension

3-phase 380V / 50Hz

Fluides et énergie

Electrical: 3-phase 380V / 50Hz, total approx 30 kW mixing motor + 11 kW cutter + 3 kW wet mill + auxiliaries. Compressed air: 0.4–0.6 MPa, ~0.6 m³/min (for lid cylinder, discharge valve, air sealing). Cooling water for vessel jacket.

Détails de conformité

12-month warranty from installation, maximum 16 months after delivery. Engineer startup allowance: USD 300/person/day; all travel and accommodation costs borne by buyer. Quotation valid 30 days; delivery 45 days after advance payment.

Puissance

30 kW

Pression d’air

0.4-0.6 MPa (compressed air consumption ~0.6 m^3/min)

Dimensions

Emprise au sol

Main machine distance from wall: minimum 1000 mm on all sides; operation side must have ample clearance for cleaning and maintenance. Include headroom for swing-open lid + cartridge dust filter exhaust line. Platform with safety-rail ladder provided for lid access.

Matériaux

Matériaux en contact

SUS304 (faceplate δ=1.5 mm; granulator main body with jacket δ=6 mm; lid flange δ=18 mm, head δ=4 mm; main stirring oar; star-cutter blades; cleaning port + spray ball; discharging device Φ150 mm)

Matériaux du bâti

SUS304 side cover plates δ=1.5 mm; SUS304 electrical control cabinet; 8# girder shelf; carbon-steel crash pads Φ120 mm; toughened-glass viewport Φ120 mm; SUS304 operator platform

Caractéristiques principales

500 L vessel volume; 150 kg/batch capacity

Mixing rotor: 30 kW, 1–200 rpm (DB golden; manual confirms 30 kW)

Star-cutter (10 blades): 11 kW, 250–3000 rpm (per operating manuals)

Wet milling attachment: 3 kW

Mesh range 20–80

All product-contact parts SUS304, mirror-polished (faceplate s=1.5 mm; vessel δ=6 mm with cooling water jacket; lid flange δ=18 mm, head δ=4 mm)

Siemens 7" touchscreen + PLC; PLC displays RPM not Hz; recipe storage; compressed-air and motor fault alarms

Schneider emergency button and switch components (France)

Pneumatic discharge port Φ150 mm; auto PLC-controlled lid

Air-sealing component prevents material/liquid ingress into stirring drive

Main stirring oar lifted by cylinder for cleaning (CIP spray ball)

Operator platform with safety-rail ladder for lid access

Toughened-glass viewport Φ120 mm; dustproof cartridge filter Φ100

Single-chamber wet mix + granulation (no transfer between equipment); 7–10 min per batch

Siemens PLC + 7" HMI + recipe storage; operator-friendly RPM display; alarms for compressed-air pressure and motor faults

Schneider electrical components throughout

Auto-lift cleaning blade for easy CIP access; mirror-polished SUS304 surfaces

Star-cutter (10 pieces) gives uniform, near-round granules of 16–80 mesh

Granules suitable for tablet pressing: good flowability, low density, intact surface

Applications

Wet granulation for tablet and capsule manufacturing

Single-step dry mix + binder addition + wet granulation

Granule preparation for nutraceutical, food, and chemical solid dosage

Pharmaceutical, food (condiments, milk products, sweeteners, spices), chemical, and fertilizer industries

Secteurs

Pharmaceutical (oral solid dosage)

Health food / nutraceutical

Fine chemical solids

Food manufacturing

SED

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Nettoyage et entretien

CIP cleaning port with spray ball integrated in vessel. Main stirring blade lifted by air cylinder for cleaning access. Mirror-polished SUS304 contact surfaces. Wash vessel with running water then clean water with lid open; close vessel after washing. Clean compressed-air filter every 6–12 months; drain oil-water separator regularly.