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SED-500QXT-A

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SED-500QXT-A

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SED-500QXT-A — Fully Automatic Split CIP Cleaning System

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

The SED-500QXT-A is a fully automatic split (separated-tank) Clean-In-Place (CIP) system designed for cleaning pipework and process vessels in dairy, brewery, beverage, food, and pharmaceutical plants without disassembly

Prazo de entrega

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Capacidade de produção

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Como funciona

A centrifugal supply pump pushes cleaning fluid (heated through the tube heat exchanger to the user-set temperature) through the customer's process pipes and vessels. A self-priming return pump recovers the fluid back to the appropriate storage tank. Conductivity sensors monitor acid/alkali concentration on the return line to control recycling. Temperature sensors at the heat exchanger outlet and return line maintain the set cleaning temperature via a steam control valve. Liquid-level sensors in each tank control filling and prevent overflow. The Siemens PLC executes four standard cleaning recipes (alkali, acid, alkali+acid, sterilization) automatically; each recipe step has user-configurable time, temperature, and concentration parameters set via the SMART 1000 touch-screen HMI. The system supports both manual and automatic operation modes.

Processo de funcionamento

1A centrifugal supply pump pushes cleaning fluid (heated through the tube heat exchanger to the user-set temperature) through the customer's process pipes and vessels.

2A self-priming return pump recovers the fluid back to the appropriate storage tank.

3Conductivity sensors monitor acid/alkali concentration on the return line to control recycling.

4Temperature sensors at the heat exchanger outlet and return line maintain the set cleaning temperature via a steam control valve.

5Liquid-level sensors in each tank control filling and prevent overflow.

6The Siemens PLC executes four standard cleaning recipes (alkali, acid, alkali+acid, sterilization) automatically; each recipe step has user-configurable time, temperature, and concentration parameters set via the SMART 1000 touch-screen HMI.

7The system supports both manual and automatic operation modes.

Especificações técnicas

Especificações da variante: SED-500QXT-A

Especificações

Modelo

SED-500QXT-A

Tensão

380V (rated input)

Utilidades

380V power supply; steam supply for tube heat exchanger heating; compressed air at 0.4–0.7 MPa for pneumatic valves and diaphragm pumps. Control cabinet rated at 1000 VA; pumps: 2×2.2 kW.

Detalhes de conformidade

Wetted SUS304 parts to food-grade sanitary specification. Designed for CIP per dairy/pharma cleaning workflows. Supports four standard cleaning recipes (alkali, acid, alkali+acid, sterilization). 13% VAT invoice; 30-day lead time; 1-year warranty. Manual and automatic operating modes.

Pressão de ar

0.4-0.7 MPa (gas-source for pneumatic valves and diaphragm pumps)

Dimensões

Área de instalação

Three 500 L tanks (Φ900×800mm each) + 80 L concentrate trolley + SUS304 control cabinet 1500×700×350mm + dual 10 T/h pumps + tube heat exchanger.

Materiais

Materiais de contato

SUS304 (tank inner shell δ=3mm, piping Φ38 food-grade sanitary); engineering plastic (80L concentrated acid/alkali tanks); 316L optional

Materiais do corpo

SUS304 (tanks, piping, heat exchanger, control cabinet 1500×700×350mm); polyurethane foam insulation (50mm); engineering plastic for concentrate tanks

Características principais

Three 500 L insulated SUS304 tanks (acid, alkali, hot water) — δ=3mm inner, δ=1.5mm outer, 50mm polyurethane insulation

80 L engineering-plastic concentrated acid and concentrated alkali tanks on mobile trolley

Tube-in-shell heat exchanger (SUS304, model HH-0.5)

10 T/h centrifugal supply pump (2.2 kW, head 25m) + 10 T/h self-priming return pump (2.2 kW, head 24m, suction lift 8m)

13 pneumatic butterfly valves Φ38 + 1 pneumatic angle seat valve DN25 (max working pressure 1.6 MPa)

2× Wilden QBY-25 air-operated diaphragm pumps (0–2.4 m³/h, 0–50m head)

Siemens PLC (CPU SR60) + SMART 1000 HMI — industrial-grade control

Schneider low-voltage switchgear (breaker, contactors, thermal relay, intermediate relay)

AirTAC solenoid valves (4V210-08-DC24) and pneumatic air filter/regulator

Conductivity sensor for acid/alkali concentration monitoring

4-20mA temperature sensor (0–200°C) and 3-point liquid-level sensors

SUS304 control cabinet 1500×700×350mm

Four built-in cleaning recipes: alkali, acid, alkali+acid, sterilization

Rated input voltage 380V, control power 1000VA

Compressed air supply: 0.4–0.7 MPa

Chemical recycling: spent acid/alkali/hot-water recovered above set concentration threshold

Optional vortex flow meter for in-line flow detection

Fully automatic CIP — no need to disassemble process equipment, maximizes uptime

Cuts cleaning cost via accurate concentration control and chemical recycling

Siemens PLC + HMI: industrial-grade reliability with recipe-based automation

Schneider low-voltage components and Wilden diaphragm pumps ensure long service life

Delivers 13% VAT invoice; 30-day lead time; 1-year warranty

Aplicações

In-place cleaning of process pipework and vessels in dairy plants

In-place cleaning in breweries

In-place cleaning in beverage and general food plants

In-place cleaning in pharmaceutical / API manufacturing

Setores

Dairy

Brewing

Beverages

General food processing

Pharmaceutical / API

Marcas dos componentes

PLC (CPU SR60), AM06/AR02/EM modules, SMART 1000 HMI

Siemens

Circuit breaker (EA9AN 4P 32A), AC contactor (LC1N), thermal relay (LRN14N), intermediate relay (RXM2LB2P7)

Schneider

Solenoid valves (4V210-08-DC24)

AirTAC

Air filter/regulator (AFR2000/AFC2000)

AirTAC

Air tubing (6×5mm)

Shanghai Xiaoshi

Air-operated diaphragm pump (QBY-25)

Wilden

Temperature sensor (4-20mA 0-200°C)

Chunjiang

Liquid-level sensor (3-point)

Shanghai Sipai

Conductivity sensor

Taiwan (brand unspecified)

Power indicator lamp (AD16-22E/R31S)

Shanghai Ergong

SED

Fale com SED Sales Team

Especialistas em equipamentos · contato pelo WhatsApp

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+86 139 5885 3738

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Limpeza e manutenção

The system self-cleans via four built-in recipes. Cleaning fluid temperature, time, concentration, and flow are set per step on the SMART 1000 HMI. Spent alkali, acid, and hot water are auto-recovered above the set concentration/temperature threshold. Manual mode is available for commissioning, maintenance, or instrument failure recovery.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

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Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

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Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

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Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

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Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

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Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

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Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

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DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

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Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

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