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SED-500QXT-A
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SED-500QXT-A
SED · SED-500QXT-A · Hervorgehoben

SED-500QXT-A — Fully Automatic Split CIP Cleaning System

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

The SED-500QXT-A is a fully automatic split (separated-tank) Clean-In-Place (CIP) system designed for cleaning pipework and process vessels in dairy, brewery, beverage, food, and pharmaceutical plants without disassembly

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Funktionsweise

A centrifugal supply pump pushes cleaning fluid (heated through the tube heat exchanger to the user-set temperature) through the customer's process pipes and vessels. A self-priming return pump recovers the fluid back to the appropriate storage tank. Conductivity sensors monitor acid/alkali concentration on the return line to control recycling. Temperature sensors at the heat exchanger outlet and return line maintain the set cleaning temperature via a steam control valve. Liquid-level sensors in each tank control filling and prevent overflow. The Siemens PLC executes four standard cleaning recipes (alkali, acid, alkali+acid, sterilization) automatically; each recipe step has user-configurable time, temperature, and concentration parameters set via the SMART 1000 touch-screen HMI. The system supports both manual and automatic operation modes.

Prozessbeschreibung
1A centrifugal supply pump pushes cleaning fluid (heated through the tube heat exchanger to the user-set temperature) through the customer's process pipes and vessels.
2A self-priming return pump recovers the fluid back to the appropriate storage tank.
3Conductivity sensors monitor acid/alkali concentration on the return line to control recycling.
4Temperature sensors at the heat exchanger outlet and return line maintain the set cleaning temperature via a steam control valve.
5Liquid-level sensors in each tank control filling and prevent overflow.
6The Siemens PLC executes four standard cleaning recipes (alkali, acid, alkali+acid, sterilization) automatically; each recipe step has user-configurable time, temperature, and concentration parameters set via the SMART 1000 touch-screen HMI.
7The system supports both manual and automatic operation modes.

Technische Daten

Technische Daten für Variante: SED-500QXT-A

Technische Daten

Modell
SED-500QXT-A
Spannung
380V (rated input)
Versorgung
380V power supply; steam supply for tube heat exchanger heating; compressed air at 0.4–0.7 MPa for pneumatic valves and diaphragm pumps. Control cabinet rated at 1000 VA; pumps: 2×2.2 kW.
Konformitätsangaben
Wetted SUS304 parts to food-grade sanitary specification. Designed for CIP per dairy/pharma cleaning workflows. Supports four standard cleaning recipes (alkali, acid, alkali+acid, sterilization). 13% VAT invoice; 30-day lead time; 1-year warranty. Manual and automatic operating modes.
Luftdruck
0.4-0.7 MPa (gas-source for pneumatic valves and diaphragm pumps)

Abmessungen

Aufstellfläche
Three 500 L tanks (Φ900×800mm each) + 80 L concentrate trolley + SUS304 control cabinet 1500×700×350mm + dual 10 T/h pumps + tube heat exchanger.

Werkstoffe

Kontaktwerkstoffe
SUS304 (tank inner shell δ=3mm, piping Φ38 food-grade sanitary); engineering plastic (80L concentrated acid/alkali tanks); 316L optional
Gehäusewerkstoffe
SUS304 (tanks, piping, heat exchanger, control cabinet 1500×700×350mm); polyurethane foam insulation (50mm); engineering plastic for concentrate tanks

Wesentliche Merkmale

Three 500 L insulated SUS304 tanks (acid, alkali, hot water) — δ=3mm inner, δ=1.5mm outer, 50mm polyurethane insulation
80 L engineering-plastic concentrated acid and concentrated alkali tanks on mobile trolley
Tube-in-shell heat exchanger (SUS304, model HH-0.5)
10 T/h centrifugal supply pump (2.2 kW, head 25m) + 10 T/h self-priming return pump (2.2 kW, head 24m, suction lift 8m)
13 pneumatic butterfly valves Φ38 + 1 pneumatic angle seat valve DN25 (max working pressure 1.6 MPa)
2× Wilden QBY-25 air-operated diaphragm pumps (0–2.4 m³/h, 0–50m head)
Siemens PLC (CPU SR60) + SMART 1000 HMI — industrial-grade control
Schneider low-voltage switchgear (breaker, contactors, thermal relay, intermediate relay)
AirTAC solenoid valves (4V210-08-DC24) and pneumatic air filter/regulator
Conductivity sensor for acid/alkali concentration monitoring
4-20mA temperature sensor (0–200°C) and 3-point liquid-level sensors
SUS304 control cabinet 1500×700×350mm
Four built-in cleaning recipes: alkali, acid, alkali+acid, sterilization
Rated input voltage 380V, control power 1000VA
Compressed air supply: 0.4–0.7 MPa
Chemical recycling: spent acid/alkali/hot-water recovered above set concentration threshold
Optional vortex flow meter for in-line flow detection
Fully automatic CIP — no need to disassemble process equipment, maximizes uptime
Cuts cleaning cost via accurate concentration control and chemical recycling
Siemens PLC + HMI: industrial-grade reliability with recipe-based automation
Schneider low-voltage components and Wilden diaphragm pumps ensure long service life
Delivers 13% VAT invoice; 30-day lead time; 1-year warranty

Anwendungen

In-place cleaning of process pipework and vessels in dairy plants
In-place cleaning in breweries
In-place cleaning in beverage and general food plants
In-place cleaning in pharmaceutical / API manufacturing

Branchen

Dairy
Brewing
Beverages
General food processing
Pharmaceutical / API

Komponentenhersteller

PLC (CPU SR60), AM06/AR02/EM modules, SMART 1000 HMI
Siemens
Circuit breaker (EA9AN 4P 32A), AC contactor (LC1N), thermal relay (LRN14N), intermediate relay (RXM2LB2P7)
Schneider
Solenoid valves (4V210-08-DC24)
AirTAC
Air filter/regulator (AFR2000/AFC2000)
AirTAC
Air tubing (6×5mm)
Shanghai Xiaoshi
Air-operated diaphragm pump (QBY-25)
Wilden
Temperature sensor (4-20mA 0-200°C)
Chunjiang
Liquid-level sensor (3-point)
Shanghai Sipai
Conductivity sensor
Taiwan (brand unspecified)
Power indicator lamp (AD16-22E/R31S)
Shanghai Ergong
SED
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Reinigung und Wartung

The system self-cleans via four built-in recipes. Cleaning fluid temperature, time, concentration, and flow are set per step on the SMART 1000 HMI. Spent alkali, acid, and hot water are auto-recovered above the set concentration/temperature threshold. Manual mode is available for commissioning, maintenance, or instrument failure recovery.

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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