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SED-500QXT-A
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SED-500QXT-A
SED · SED-500QXT-A · Destacado

SED-500QXT-A — Fully Automatic Split CIP Cleaning System

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

The SED-500QXT-A is a fully automatic split (separated-tank) Clean-In-Place (CIP) system designed for cleaning pipework and process vessels in dairy, brewery, beverage, food, and pharmaceutical plants without disassembly

Plazo de entrega
Consultar
Capacidad de producción
Contáctenos

Funcionamiento

A centrifugal supply pump pushes cleaning fluid (heated through the tube heat exchanger to the user-set temperature) through the customer's process pipes and vessels. A self-priming return pump recovers the fluid back to the appropriate storage tank. Conductivity sensors monitor acid/alkali concentration on the return line to control recycling. Temperature sensors at the heat exchanger outlet and return line maintain the set cleaning temperature via a steam control valve. Liquid-level sensors in each tank control filling and prevent overflow. The Siemens PLC executes four standard cleaning recipes (alkali, acid, alkali+acid, sterilization) automatically; each recipe step has user-configurable time, temperature, and concentration parameters set via the SMART 1000 touch-screen HMI. The system supports both manual and automatic operation modes.

Proceso de funcionamiento
1A centrifugal supply pump pushes cleaning fluid (heated through the tube heat exchanger to the user-set temperature) through the customer's process pipes and vessels.
2A self-priming return pump recovers the fluid back to the appropriate storage tank.
3Conductivity sensors monitor acid/alkali concentration on the return line to control recycling.
4Temperature sensors at the heat exchanger outlet and return line maintain the set cleaning temperature via a steam control valve.
5Liquid-level sensors in each tank control filling and prevent overflow.
6The Siemens PLC executes four standard cleaning recipes (alkali, acid, alkali+acid, sterilization) automatically; each recipe step has user-configurable time, temperature, and concentration parameters set via the SMART 1000 touch-screen HMI.
7The system supports both manual and automatic operation modes.

Especificaciones técnicas

Especificaciones de la variante: SED-500QXT-A

Especificaciones

Modelo
SED-500QXT-A
Tensión
380V (rated input)
Suministros
380V power supply; steam supply for tube heat exchanger heating; compressed air at 0.4–0.7 MPa for pneumatic valves and diaphragm pumps. Control cabinet rated at 1000 VA; pumps: 2×2.2 kW.
Detalles de conformidad
Wetted SUS304 parts to food-grade sanitary specification. Designed for CIP per dairy/pharma cleaning workflows. Supports four standard cleaning recipes (alkali, acid, alkali+acid, sterilization). 13% VAT invoice; 30-day lead time; 1-year warranty. Manual and automatic operating modes.
Presión de aire
0.4-0.7 MPa (gas-source for pneumatic valves and diaphragm pumps)

Dimensiones

Superficie de instalación
Three 500 L tanks (Φ900×800mm each) + 80 L concentrate trolley + SUS304 control cabinet 1500×700×350mm + dual 10 T/h pumps + tube heat exchanger.

Materiales

Materiales en contacto
SUS304 (tank inner shell δ=3mm, piping Φ38 food-grade sanitary); engineering plastic (80L concentrated acid/alkali tanks); 316L optional
Materiales del cuerpo
SUS304 (tanks, piping, heat exchanger, control cabinet 1500×700×350mm); polyurethane foam insulation (50mm); engineering plastic for concentrate tanks

Características principales

Three 500 L insulated SUS304 tanks (acid, alkali, hot water) — δ=3mm inner, δ=1.5mm outer, 50mm polyurethane insulation
80 L engineering-plastic concentrated acid and concentrated alkali tanks on mobile trolley
Tube-in-shell heat exchanger (SUS304, model HH-0.5)
10 T/h centrifugal supply pump (2.2 kW, head 25m) + 10 T/h self-priming return pump (2.2 kW, head 24m, suction lift 8m)
13 pneumatic butterfly valves Φ38 + 1 pneumatic angle seat valve DN25 (max working pressure 1.6 MPa)
2× Wilden QBY-25 air-operated diaphragm pumps (0–2.4 m³/h, 0–50m head)
Siemens PLC (CPU SR60) + SMART 1000 HMI — industrial-grade control
Schneider low-voltage switchgear (breaker, contactors, thermal relay, intermediate relay)
AirTAC solenoid valves (4V210-08-DC24) and pneumatic air filter/regulator
Conductivity sensor for acid/alkali concentration monitoring
4-20mA temperature sensor (0–200°C) and 3-point liquid-level sensors
SUS304 control cabinet 1500×700×350mm
Four built-in cleaning recipes: alkali, acid, alkali+acid, sterilization
Rated input voltage 380V, control power 1000VA
Compressed air supply: 0.4–0.7 MPa
Chemical recycling: spent acid/alkali/hot-water recovered above set concentration threshold
Optional vortex flow meter for in-line flow detection
Fully automatic CIP — no need to disassemble process equipment, maximizes uptime
Cuts cleaning cost via accurate concentration control and chemical recycling
Siemens PLC + HMI: industrial-grade reliability with recipe-based automation
Schneider low-voltage components and Wilden diaphragm pumps ensure long service life
Delivers 13% VAT invoice; 30-day lead time; 1-year warranty

Aplicaciones

In-place cleaning of process pipework and vessels in dairy plants
In-place cleaning in breweries
In-place cleaning in beverage and general food plants
In-place cleaning in pharmaceutical / API manufacturing

Sectores

Dairy
Brewing
Beverages
General food processing
Pharmaceutical / API

Marcas de componentes

PLC (CPU SR60), AM06/AR02/EM modules, SMART 1000 HMI
Siemens
Circuit breaker (EA9AN 4P 32A), AC contactor (LC1N), thermal relay (LRN14N), intermediate relay (RXM2LB2P7)
Schneider
Solenoid valves (4V210-08-DC24)
AirTAC
Air filter/regulator (AFR2000/AFC2000)
AirTAC
Air tubing (6×5mm)
Shanghai Xiaoshi
Air-operated diaphragm pump (QBY-25)
Wilden
Temperature sensor (4-20mA 0-200°C)
Chunjiang
Liquid-level sensor (3-point)
Shanghai Sipai
Conductivity sensor
Taiwan (brand unspecified)
Power indicator lamp (AD16-22E/R31S)
Shanghai Ergong
SED
Hable con SED Sales Team
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Limpieza y mantenimiento

The system self-cleans via four built-in recipes. Cleaning fluid temperature, time, concentration, and flow are set per step on the SMART 1000 HMI. Spent alkali, acid, and hot water are auto-recovered above the set concentration/temperature threshold. Manual mode is available for commissioning, maintenance, or instrument failure recovery.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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SED
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