SED-500CZQ-J
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SED-500CZQ-J
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SED-500CZQ-J — Gerador de vapor puro
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SED-500CZQ-J Pure Steam Generator. 500 kg/h sanitary pure-steam output for pharmaceutical equipment SIP. Vertical shell-and-tube design with double tube-sheet evaporator, pre-heater and recondenser per GB 150/GB 151. Wet
Prazo de entrega
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Capacidade de produção
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Como funciona
Feed water enters via the Grundfos CRN1-7 (316) feed pump (with Schneider VFD), passes the pre-heater and is evaporated in the double-tube-sheet evaporator. The double-tube-sheet construction prevents primary-steam contamination of the pure-steam stream. Generated pure steam is condensed in a recondenser for sampling — its conductivity (Bürkert 8619 + 8221S, 0.055-20 μS/cm) and temperature (PT100) are monitored continuously. Plant steam is regulated through a GEMU/Bürkert pneumatic PID valve and trapped via Spirax Sarco. PLC + HMI manage all automation; a 6-channel paper recorder logs pressures/temperatures.
Processo de funcionamento
1Feed water enters via the Grundfos CRN1-7 (316) feed pump (with Schneider VFD), passes the pre-heater and is evaporated in the double-tube-sheet evaporator.
2The double-tube-sheet construction prevents primary-steam contamination of the pure-steam stream.
3Generated pure steam is condensed in a recondenser for sampling — its conductivity (Bürkert 8619 + 8221S, 0.055-20 μS/cm) and temperature (PT100) are monitored continuously.
4Plant steam is regulated through a GEMU/Bürkert pneumatic PID valve and trapped via Spirax Sarco.
5PLC + HMI manage all automation; a 6-channel paper recorder logs pressures/temperatures.
Especificações técnicas
Especificações da variante: SED-500CZQ-J
Especificações
Modelo
SED-500CZQ-J
Utilidades
Plant steam (industrial steam) up to 0.6 MPa; purified water as feed; cooling water; compressed air 5.5-7.0 bar (filtered) for pneumatics; 380V/220V power
Detalhes de conformidade
Pressure-vessel code: GB 150 / GB 151; design pressure 0.66 MPa; max working pressure 0.6 MPa; max working temperature 165 °C; FAT + IQ/OQ validation documentation included as standard
Pressão de ar
Compressed air 5.5-7.0 bar (CA) for pneumatic actuators; design steam pressure 0.66 MPa, max working 0.6 MPa
Materiais
Materiais de contato
316L stainless steel (evaporator double tube-sheet, pre-heater, recondenser, all pure-steam wetted piping/valves/instruments, sanitary fittings); PTFE / EPDM (valve seals); silicone rubber (manhole gaskets)
Materiais do corpo
304 stainless steel (insulation jacket, support frame, control cabinet); composite silicate needle-felt (insulation material)
Características principais
500 kg/h pure-steam output
Double tube-sheet vertical shell-and-tube evaporator (GB 150/151)
Wetted parts in 316L; 304 insulation jacket; composite silicate needle-felt insulation
Pre-heater + evaporator + recondenser package
Design pressure 0.66 MPa; max working pressure 0.6 MPa; max temperature 165 °C
Grundfos 316 stainless feed pump (CRN1-7, 0.37 kW) with Schneider VFD
Siemens or Schneider PLC + 10" color HMI
Hangzhou Meacon 6-channel paper-chart recorder
Bürkert online conductivity (8619 + 8221S electrode 0.055-20 μS/cm)
Diligen 316L PT100 temperature transmitters and pressure transmitters
Pneumatic actuation via AirTAC pilot solenoid + Bürkert/GEMU PID valves
DONJOY sanitary tri-clamp piping, valves and fittings
Spirax Sarco steam trap on plant-steam condensate
Premium imported components: Grundfos pumps, Schneider/Siemens controls, Bürkert conductivity, GEMU/Bürkert pneumatic PID valves, Spirax Sarco steam trap
Double tube-sheet design eliminates plant-steam cross-contamination
Tamper-proof paper recorder and online conductivity monitoring — regulatory ready
Manufactured to Chinese pressure-vessel codes GB 150 and GB 151
Sanitary tri-clamp connections throughout; full SIP/CIP compatibility
Aplicações
Pure-steam generation for SIP of bioreactors, lyophilizers, autoclaves
Pure-steam supply on injectable / sterile manufacturing lines
Plant-wide pharmaceutical pure-steam loop
Setores
Pharmaceutical / sterile manufacturing
Biotecnologia
Life sciences
Marcas dos componentes
Feed pump CRN1-7, 0.37 kW
Grundfos
VFD 0.37 kW
Schneider
Plant-steam pneumatic PID valve
GEMU / Bürkert
Steam trap (plant-steam condensate, ≤2000 kg/h)
Spirax Sarco
PLC
Siemens (S7-200 SMART) / Schneider (TM241)
HMI touchscreen 10" color
Siemens (SMART1000IE) / Schneider (GXU5512)
6-channel paper recorder R1006
Hangzhou Meacon
Pure-steam conductivity meter 8619
Bürkert
Pure-steam conductivity electrode 8221S (0.055-20 μS/cm)
Bürkert
Pure-steam temperature transmitter PT100 (sanitary)
Diligen
Pure-steam pressure transmitter 0-0.6 MPa
Diligen
Pneumatic angle/diaphragm/ball valves & sanitary fittings
DONJOY
Pilot solenoid valves and pressure regulator
AirTAC
Compressed-air pressure controller JC210
Korea 3S
Y-strainer / safety valves
Shanghai
Plant-steam pressure transmitter 0-0.6 MPa
Hangzhou Judong
Pressure gauges sanitary 0-0.6 MPa
Shanghai Zhiyan
Metal-tube flow meter (feed water 250-2500 L/h)
CSE
Evaporator level switch L2lS-1755
Shanghai Saiyuan
Control cabinet ECC
SS304 enclosure, low-voltage gear by Schneider
SED
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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