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SED-500CZQ-J

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SED-500CZQ-J

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SED-500CZQ-J — Générateur de vapeur pure

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SED-500CZQ-J Pure Steam Generator. 500 kg/h sanitary pure-steam output for pharmaceutical equipment SIP. Vertical shell-and-tube design with double tube-sheet evaporator, pre-heater and recondenser per GB 150/GB 151. Wet

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Fonctionnement

Feed water enters via the Grundfos CRN1-7 (316) feed pump (with Schneider VFD), passes the pre-heater and is evaporated in the double-tube-sheet evaporator. The double-tube-sheet construction prevents primary-steam contamination of the pure-steam stream. Generated pure steam is condensed in a recondenser for sampling — its conductivity (Bürkert 8619 + 8221S, 0.055-20 μS/cm) and temperature (PT100) are monitored continuously. Plant steam is regulated through a GEMU/Bürkert pneumatic PID valve and trapped via Spirax Sarco. PLC + HMI manage all automation; a 6-channel paper recorder logs pressures/temperatures.

Processus de fonctionnement

1Feed water enters via the Grundfos CRN1-7 (316) feed pump (with Schneider VFD), passes the pre-heater and is evaporated in the double-tube-sheet evaporator.

2The double-tube-sheet construction prevents primary-steam contamination of the pure-steam stream.

3Generated pure steam is condensed in a recondenser for sampling — its conductivity (Bürkert 8619 + 8221S, 0.055-20 μS/cm) and temperature (PT100) are monitored continuously.

4Plant steam is regulated through a GEMU/Bürkert pneumatic PID valve and trapped via Spirax Sarco.

5PLC + HMI manage all automation; a 6-channel paper recorder logs pressures/temperatures.

Caractéristiques techniques

Caractéristiques de la variante : SED-500CZQ-J

Caractéristiques

Modèle

SED-500CZQ-J

Fluides et énergie

Plant steam (industrial steam) up to 0.6 MPa; purified water as feed; cooling water; compressed air 5.5-7.0 bar (filtered) for pneumatics; 380V/220V power

Détails de conformité

Pressure-vessel code: GB 150 / GB 151; design pressure 0.66 MPa; max working pressure 0.6 MPa; max working temperature 165 °C; FAT + IQ/OQ validation documentation included as standard

Pression d’air

Compressed air 5.5-7.0 bar (CA) for pneumatic actuators; design steam pressure 0.66 MPa, max working 0.6 MPa

Matériaux

Matériaux en contact

316L stainless steel (evaporator double tube-sheet, pre-heater, recondenser, all pure-steam wetted piping/valves/instruments, sanitary fittings); PTFE / EPDM (valve seals); silicone rubber (manhole gaskets)

Matériaux du bâti

304 stainless steel (insulation jacket, support frame, control cabinet); composite silicate needle-felt (insulation material)

Caractéristiques principales

500 kg/h pure-steam output

Double tube-sheet vertical shell-and-tube evaporator (GB 150/151)

Wetted parts in 316L; 304 insulation jacket; composite silicate needle-felt insulation

Pre-heater + evaporator + recondenser package

Design pressure 0.66 MPa; max working pressure 0.6 MPa; max temperature 165 °C

Grundfos 316 stainless feed pump (CRN1-7, 0.37 kW) with Schneider VFD

Siemens or Schneider PLC + 10" color HMI

Hangzhou Meacon 6-channel paper-chart recorder

Bürkert online conductivity (8619 + 8221S electrode 0.055-20 μS/cm)

Diligen 316L PT100 temperature transmitters and pressure transmitters

Pneumatic actuation via AirTAC pilot solenoid + Bürkert/GEMU PID valves

DONJOY sanitary tri-clamp piping, valves and fittings

Spirax Sarco steam trap on plant-steam condensate

Premium imported components: Grundfos pumps, Schneider/Siemens controls, Bürkert conductivity, GEMU/Bürkert pneumatic PID valves, Spirax Sarco steam trap

Double tube-sheet design eliminates plant-steam cross-contamination

Tamper-proof paper recorder and online conductivity monitoring — regulatory ready

Manufactured to Chinese pressure-vessel codes GB 150 and GB 151

Sanitary tri-clamp connections throughout; full SIP/CIP compatibility

Applications

Pure-steam generation for SIP of bioreactors, lyophilizers, autoclaves

Pure-steam supply on injectable / sterile manufacturing lines

Plant-wide pharmaceutical pure-steam loop

Secteurs

Pharmaceutical / sterile manufacturing

Biotechnologie

Life sciences

Marques des composants

Feed pump CRN1-7, 0.37 kW

Grundfos

VFD 0.37 kW

Schneider

Plant-steam pneumatic PID valve

GEMU / Bürkert

Steam trap (plant-steam condensate, ≤2000 kg/h)

Spirax Sarco

PLC

Siemens (S7-200 SMART) / Schneider (TM241)

HMI touchscreen 10" color

Siemens (SMART1000IE) / Schneider (GXU5512)

6-channel paper recorder R1006

Hangzhou Meacon

Pure-steam conductivity meter 8619

Bürkert

Pure-steam conductivity electrode 8221S (0.055-20 μS/cm)

Bürkert

Pure-steam temperature transmitter PT100 (sanitary)

Diligen

Pure-steam pressure transmitter 0-0.6 MPa

Diligen

Pneumatic angle/diaphragm/ball valves & sanitary fittings

DONJOY

Pilot solenoid valves and pressure regulator

AirTAC

Compressed-air pressure controller JC210

Korea 3S

Y-strainer / safety valves

Shanghai

Plant-steam pressure transmitter 0-0.6 MPa

Hangzhou Judong

Pressure gauges sanitary 0-0.6 MPa

Shanghai Zhiyan

Metal-tube flow meter (feed water 250-2500 L/h)

CSE

Evaporator level switch L2lS-1755

Shanghai Saiyuan

Control cabinet ECC

SS304 enclosure, low-voltage gear by Schneider

SED

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