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SED-32S

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SED · SED-32S · 14 unidades vendidas

SED-32S — Tablet Counting Bottle Line - Fully Automatic Tablet Counter

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SED-32S is a fully automatic 32-channel electronic tablet/capsule counting and bottling machine for the pharmaceutical, chemical and food industries. It counts and fills pills, sugar-coated tablets, uncoated tablets, sof

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Prazo de entrega

Consultar

Capacidade de produção

10–100 frascos/min

Como funciona

Granules in the 80 L hopper drop into the vibration plate; 3-stage electromagnetic vibrators (independently adjustable per route) align and convey them through 32 V-grooves to four counting heads. Photoelectric sensors at each head count granules in real time. Pneumatic bottle-stop cylinders hold each bottle at the filling position; once the set per-bottle count is reached, the cache cylinder releases the granules and the bottle-stop cylinder opens for the bottle to be conveyed out. Photoelectric bottle-presence sensors detect the absence of a bottle and stop counting. Compressed air at 0.6 MPa drives all cylinders.

Processo de funcionamento

1Granules in the 80 L hopper drop into the vibration plate; 3-stage electromagnetic vibrators (independently adjustable per route) align and convey them through 32 V-grooves to four counting heads.

2Photoelectric sensors at each head count granules in real time.

3Pneumatic bottle-stop cylinders hold each bottle at the filling position; once the set per-bottle count is reached, the cache cylinder releases the granules and the bottle-stop cylinder opens for the bottle to be conveyed out.

4Photoelectric bottle-presence sensors detect the absence of a bottle and stop counting.

5Compressed air at 0.6 MPa drives all cylinders.

Especificações técnicas

Especificações da variante: SED-32S standard Delta-PLC variant

Especificações

Modelo

SED-32S

Capacidade de produção

10–100 frascos/min

Tensão

220V 60Hz

Tensões suportadas

220V 60Hz (padrão)

Utilidades

220V 50/60Hz monofásica; 3.2 kW; compressed air 0.6 MPa, 5 L/min; reliable third-type grounding.

Detalhes de conformidade

Product-contact parts in 304 stainless steel (316 SS for direct-contact parts per ZH manual) meet GMP requirements. Equipped with emergency-stop button, miniature circuit breaker, low-air-pressure interlock, vibration-fixation interlock, photo-eye covering/communication alarms, and bottle-blockage protection.

Potência

3.2 kW

Pressão de ar

0.6MPa

Dimensões

Comprimento

2160 mm

Largura

1530 mm

Altura

1700 mm

Peso

710 kg

Área de instalação

Reserve at least 1 m clearance on all sides; rear access for service. Adjustable feet (±50 mm). Ambient 5–40°C, 20–85% RH; avoid corrosive gas, conductive dust and strong electromagnetic fields.

Materiais

Materiais de contato

304 stainless steel (316 SS for direct-contact parts)

Materiais do corpo

304 aço inoxidável

Compatibilidade

Diâmetro de frasco aplicável

30-100 mm

Altura de frasco aplicável

50-180 mm

Tamanhos de cápsula aplicáveis

000#-5#

Diâmetro de pélete aplicável

<20 mm

Diâmetro de comprimido aplicável

5.5-22 mm

Operação

Consumo de ar

5 L/min

Características físicas

Número de canais

32 channels

Capacidade do reservatório

80 L

Características principais

32 V-groove vibration channels feeding 4 counting heads

3-stage independently adjustable electromagnetic vibration per route

Production speed 10–100 bottles/min

Filling quantity 2–9,999 pcs/bottle (adjustable)

Hopper capacity 80 L

Applicable pellet diameter: <20 mm pills; capsule sizes 000#–5#; tablet diameter 5.5–22 mm

Bottle range: diameter 30–100 mm, height 50–180 mm

Photoelectric counting (STC/SED in-house); anti-dust photoelectric sensor technology

SICK photoelectric bottle-presence detection

AirTAC pneumatic cache + bottle-stop cylinders

Delta touch-screen HMI with parameter, vibration, time, route and manual screens

Built-in alarms: photo-eye covering, communication fault, excess material, no-bottle, e-stop, low air, vibration loose

Conveyor belt width 114 mm with adjustable speed

Adjustable feet (±50 mm); rear access reserved for maintenance

Self-diagnosis and bottle-jam stop

Dimensions: 2,160 × 1,530 × 1,700 mm; weight: 763 kg; power: 3.2 kW

Strong compatibility – tablets (incl. shaped), capsules, soft gels (transparent or opaque), pills

32-channel parallel counting for high throughput up to 100 bottles/min

No tooling change required when switching between counted objects

Stable counting in dusty conditions via anti-dust photoelectric technology

Smart functions: no-bottle stops counting, self-diagnosis, jam alarm

Stainless-steel 304 contact parts fully GMP compliant

Easy disassembly/cleaning – no tools required

Top-tier OEM components: SICK, Schneider, Delta, MEAN WELL, AirTAC

Aplicações

Counting and bottling of capsules, soft gels and tablets

Counting of pills, sugar-coated tablets, shaped tablets, granules

Chewing gum and round pill counting

Pharmaceutical bottle filling lines (with unscrambler, capper, labeller)

Setores

Farmacêutico

Chemical

Food (chewing gum, round candies)

Marcas dos componentes

Bottle sensor (bottle-detect / bottle-block)

SICK

Main control chip

ST (STMicroelectronics)

Switching power supply

MEAN WELL

Lifting / conveyor motor

MAILI

Counting photoelectric

STC

Pneumatic components

AirTAC

Touch screen HMI

Delta

Circuit breaker / e-stop switch

Schneider

SED

Fale com SED Sales Team

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Limpeza e manutenção

Wipe outer/inner machine surfaces and conveyor belt with a clean damp cloth before and after each shift. Open the hood and wipe internals. Wipe hopper, vibration plate and hopper outlet first with a clean cloth and then with 75% industrial alcohol for sterilisation. Disassemble in order: hopper → hopper outlet → photoelectric sensor → medicine storage → electromagnetic vibrator → 1st-stage vibration plate → 2nd-stage → 3rd-stage; reassemble in reverse. Use a dry cloth on touch screen, signal lights and photoelectric sensor windows. Clean the inlet air filter; wipe cylinders/spring rods and apply a few drops of pneumatic oil. Lubricate transmission chain and width-adjustment knob monthly with oil (0–35°C) or every 3 months with grease (>35°C or <0°C). Dust the electrical control cabinet weekly. Keep powder-collection box under the vibrating discharge plate clean.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

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Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

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Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

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Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

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Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

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Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

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Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

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DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

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Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

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