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Accueil / Équipements / Compteuse photoélectrique — multicanal (S/SD, >10) / Tablet Counting Bottle Line - Fully Automatic Tablet Counter
SED-32S
Sur devis
SED-32S Tablet Counting Bottle Line - Fully Automatic Tablet Counter
SED · SED-32S · 14 unités vendues

SED-32S — Tablet Counting Bottle Line - Fully Automatic Tablet Counter

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-32S is a fully automatic 32-channel electronic tablet/capsule counting and bottling machine for the pharmaceutical, chemical and food industries. It counts and fills pills, sugar-coated tablets, uncoated tablets, sof

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Délai de livraison
Sur devis
Cadence
10–100 flacons/min

Fonctionnement

Granules in the 80 L hopper drop into the vibration plate; 3-stage electromagnetic vibrators (independently adjustable per route) align and convey them through 32 V-grooves to four counting heads. Photoelectric sensors at each head count granules in real time. Pneumatic bottle-stop cylinders hold each bottle at the filling position; once the set per-bottle count is reached, the cache cylinder releases the granules and the bottle-stop cylinder opens for the bottle to be conveyed out. Photoelectric bottle-presence sensors detect the absence of a bottle and stop counting. Compressed air at 0.6 MPa drives all cylinders.

Processus de fonctionnement
1Granules in the 80 L hopper drop into the vibration plate; 3-stage electromagnetic vibrators (independently adjustable per route) align and convey them through 32 V-grooves to four counting heads.
2Photoelectric sensors at each head count granules in real time.
3Pneumatic bottle-stop cylinders hold each bottle at the filling position; once the set per-bottle count is reached, the cache cylinder releases the granules and the bottle-stop cylinder opens for the bottle to be conveyed out.
4Photoelectric bottle-presence sensors detect the absence of a bottle and stop counting.
5Compressed air at 0.6 MPa drives all cylinders.

Caractéristiques techniques

Caractéristiques de la variante : SED-32S standard Delta-PLC variant

Caractéristiques

Modèle
SED-32S
Cadence
10–100 flacons/min
Tension
220V 60Hz
Tensions prises en charge
220V 60Hz (par défaut)
Fluides et énergie
220V 50/60Hz monophasé; 3.2 kW; compressed air 0.6 MPa, 5 L/min; reliable third-type grounding.
Détails de conformité
Product-contact parts in 304 stainless steel (316 SS for direct-contact parts per ZH manual) meet GMP requirements. Equipped with emergency-stop button, miniature circuit breaker, low-air-pressure interlock, vibration-fixation interlock, photo-eye covering/communication alarms, and bottle-blockage protection.
Puissance
3.2 kW
Pression d’air
0.6MPa

Dimensions

Longueur
2160 mm
Largeur
1530 mm
Hauteur
1700 mm
Poids
710 kg
Emprise au sol
Reserve at least 1 m clearance on all sides; rear access for service. Adjustable feet (±50 mm). Ambient 5–40°C, 20–85% RH; avoid corrosive gas, conductive dust and strong electromagnetic fields.

Matériaux

Matériaux en contact
304 stainless steel (316 SS for direct-contact parts)
Matériaux du bâti
304 acier inoxydable

Compatibilité

Diamètre de flacon applicable
30-100 mm
Hauteur de flacon applicable
50-180 mm
Tailles de gélules applicables
000#-5#
Diamètre de granulé applicable
<20 mm
Diamètre de comprimé applicable
5.5-22 mm

Fonctionnement

Consommation d’air
5 L/min

Caractéristiques physiques

Nombre de canaux
32 channels
Capacité de la trémie
80 L

Caractéristiques principales

32 V-groove vibration channels feeding 4 counting heads
3-stage independently adjustable electromagnetic vibration per route
Production speed 10–100 bottles/min
Filling quantity 2–9,999 pcs/bottle (adjustable)
Hopper capacity 80 L
Applicable pellet diameter: <20 mm pills; capsule sizes 000#–5#; tablet diameter 5.5–22 mm
Bottle range: diameter 30–100 mm, height 50–180 mm
Photoelectric counting (STC/SED in-house); anti-dust photoelectric sensor technology
SICK photoelectric bottle-presence detection
AirTAC pneumatic cache + bottle-stop cylinders
Delta touch-screen HMI with parameter, vibration, time, route and manual screens
Built-in alarms: photo-eye covering, communication fault, excess material, no-bottle, e-stop, low air, vibration loose
Conveyor belt width 114 mm with adjustable speed
Adjustable feet (±50 mm); rear access reserved for maintenance
Self-diagnosis and bottle-jam stop
Dimensions: 2,160 × 1,530 × 1,700 mm; weight: 763 kg; power: 3.2 kW
Strong compatibility – tablets (incl. shaped), capsules, soft gels (transparent or opaque), pills
32-channel parallel counting for high throughput up to 100 bottles/min
No tooling change required when switching between counted objects
Stable counting in dusty conditions via anti-dust photoelectric technology
Smart functions: no-bottle stops counting, self-diagnosis, jam alarm
Stainless-steel 304 contact parts fully GMP compliant
Easy disassembly/cleaning – no tools required
Top-tier OEM components: SICK, Schneider, Delta, MEAN WELL, AirTAC

Applications

Counting and bottling of capsules, soft gels and tablets
Counting of pills, sugar-coated tablets, shaped tablets, granules
Chewing gum and round pill counting
Pharmaceutical bottle filling lines (with unscrambler, capper, labeller)

Secteurs

Pharmaceutique
Chemical
Food (chewing gum, round candies)

Marques des composants

Bottle sensor (bottle-detect / bottle-block)
SICK
Main control chip
ST (STMicroelectronics)
Switching power supply
MEAN WELL
Lifting / conveyor motor
MAILI
Counting photoelectric
STC
Pneumatic components
AirTAC
Touch screen HMI
Delta
Circuit breaker / e-stop switch
Schneider
SED
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Nettoyage et entretien

Wipe outer/inner machine surfaces and conveyor belt with a clean damp cloth before and after each shift. Open the hood and wipe internals. Wipe hopper, vibration plate and hopper outlet first with a clean cloth and then with 75% industrial alcohol for sterilisation. Disassemble in order: hopper → hopper outlet → photoelectric sensor → medicine storage → electromagnetic vibrator → 1st-stage vibration plate → 2nd-stage → 3rd-stage; reassemble in reverse. Use a dry cloth on touch screen, signal lights and photoelectric sensor windows. Clean the inlet air filter; wipe cylinders/spring rods and apply a few drops of pneumatic oil. Lubricate transmission chain and width-adjustment knob monthly with oil (0–35°C) or every 3 months with grease (>35°C or <0°C). Dust the electrical control cabinet weekly. Keep powder-collection box under the vibrating discharge plate clean.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
Demander au service commercial
Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
Demander au service commercial
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