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SED-250ZLS-J
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SED-250ZLS-J
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SED-250ZLS-J — Multi-Effect Water Distiller
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-250ZLS-J is a 250 kg/h four-effect Water-for-Injection (WFI) distiller designed and built to GB 150 / GB 151 pressure-vessel codes. Effect I uses a double-tube-sheet 316L evaporator; Effects II–IV use single-tube-she
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Como funciona
Purified water feed (from upstream 2RO+EDI) enters Effect I where plant steam heats it above 100°C in a double-tube-sheet 316L evaporator, generating WFI-quality vapor. This secondary steam successively heats Effects II, III, and IV (single tube sheet) in a cascade heat-recovery chain, with each effect operating at progressively lower pressure. Condensate from all effects is collected as WFI distillate. Pre-heaters raise the feed temperature progressively before it enters Effect I to maximize energy recovery. Condensers condense residual vapor; the respirator with PTFE filter prevents non-sterile air from entering the condenser. Siemens PLC controls the entire sequence including steam modulation, level control, conductivity alarm, and CIP cycle.
Processo de funcionamento
1Purified water feed (from upstream 2RO+EDI) enters Effect I where plant steam heats it above 100°C in a double-tube-sheet 316L evaporator, generating WFI-quality vapor.
2This secondary steam successively heats Effects II, III, and IV (single tube sheet) in a cascade heat-recovery chain, with each effect operating at progressively lower pressure.
3Condensate from all effects is collected as WFI distillate.
4Pre-heaters raise the feed temperature progressively before it enters Effect I to maximize energy recovery.
5Condensers condense residual vapor; the respirator with PTFE filter prevents non-sterile air from entering the condenser.
6Siemens PLC controls the entire sequence including steam modulation, level control, conductivity alarm, and CIP cycle.
Especificações técnicas
Especificações da variante: SED-250ZLS-J
Especificações
Modelo
SED-250ZLS-J
Detalhes de conformidade
Designed and manufactured to GB 150 / GB 151 pressure vessel codes. Full FAT/SAT/DQ/IQ/OQ/PQ/OM validation documentation included. Payment 30% advance + 70% before shipment after FAT. Guarantee: 12 months from start-up, maximum 18 months from shipping date.
Materiais
Materiais de contato
316L stainless steel (evaporators, condensers, pre-heaters, WFI-contact pipework); 304 SS insulation jackets
Materiais do corpo
316L stainless steel product-contact surfaces; 304 SS insulation jacket; composite calcium silicate needle felt insulation
Características principais
Capacity: 250 kg/h WFI output
4-effect design for high energy efficiency
Effect I evaporator: double tube sheet 316L SS
Effects II–IV evaporators: single tube sheet 316L SS with 304 insulation jacket
Design pressure 0.66 MPa; max working pressure 0.6 MPa; max temperature 165°C
3 pre-heaters + 2 condensers (double tube sheet 316L)
Condenser respirator: 5" 316 SS housing + PTFE filter cartridge
Bundled with 250 L/h 2RO+EDI purified water generation system
Pasteurization-resistant pre-treatment (multi-media / softener / activated-carbon filters)
Dual RO with Hydranautics or Dow (Dupont) membranes
IONPURE EDI module for high-purity water
NaOH dosing for pH control; CIP cleaning loop
Siemens S7-200 SMART PLC + 10.2" Smart1000IE HMI
Burkert conductivity + Diligen Pt100 + Sutong pressure sensors
Meacon R1006 paper recorder
Grundfos VFD pumps throughout
12-month warranty (max 18 months); full DQ/IQ/OQ/PQ/OM validation docs
Full pharma-grade WFI generation chain (RO + EDI + 4-effect distillation) in one package
Pasteurization-resistant pre-treatment loop integrated
Premium imported components: Grundfos pumps, Burkert sensors, Schneider VFDs, Siemens PLC, IONPURE EDI, Hydranautics/Dow membranes
12-month warranty (max 18 months from shipping); full validation documents included
FOB Shanghai; standard export packing (sea/airworthy)
Sterile sampling valves, PTFE-filtered condenser respirator
Spirax Sarco steam traps; Gemu/Burkert PID angle valves
Aplicações
Water-for-Injection (WFI) production
Pharmaceutical purified water (PW) production
Pure steam generation source water
Setores
Pharmaceutical (injectable manufacturing)
Biotechnology
Vaccine manufacturing
Marcas dos componentes
Raw water pump CR1-10 / CRN1s-8
Grundfos
VFD (raw pump, HP1, HP2, distiller raw pump)
Schneider
PLC S7-200 SMART
Siemens
Touch screen Smart1000IE 10.2"
Siemens
Paper recorder R1006
Hangzhou Meacon
Conductivity transmitter
Burkert
Temperature sensors Pt100
Diligen
Pressure sensors
Sutong (Shanghai)
RO membranes
Hydranautics or Dow/Dupont
EDI module
IONPURE
Steam traps
Spirax Sarco
PID angle valves
Gemu / Burkert
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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