Accueil / Équipements / Distillateur d’eau / Pharmaceutical Water Equipment — Multi-Effect Water Distiller
SED-250ZLS-J
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SED-250ZLS-J
SED · SED-250ZLS-J · En vedette
SED-250ZLS-J — Multi-Effect Water Distiller
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-250ZLS-J is a 250 kg/h four-effect Water-for-Injection (WFI) distiller designed and built to GB 150 / GB 151 pressure-vessel codes. Effect I uses a double-tube-sheet 316L evaporator; Effects II–IV use single-tube-she
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Fonctionnement
Purified water feed (from upstream 2RO+EDI) enters Effect I where plant steam heats it above 100°C in a double-tube-sheet 316L evaporator, generating WFI-quality vapor. This secondary steam successively heats Effects II, III, and IV (single tube sheet) in a cascade heat-recovery chain, with each effect operating at progressively lower pressure. Condensate from all effects is collected as WFI distillate. Pre-heaters raise the feed temperature progressively before it enters Effect I to maximize energy recovery. Condensers condense residual vapor; the respirator with PTFE filter prevents non-sterile air from entering the condenser. Siemens PLC controls the entire sequence including steam modulation, level control, conductivity alarm, and CIP cycle.
Processus de fonctionnement
1Purified water feed (from upstream 2RO+EDI) enters Effect I where plant steam heats it above 100°C in a double-tube-sheet 316L evaporator, generating WFI-quality vapor.
2This secondary steam successively heats Effects II, III, and IV (single tube sheet) in a cascade heat-recovery chain, with each effect operating at progressively lower pressure.
3Condensate from all effects is collected as WFI distillate.
4Pre-heaters raise the feed temperature progressively before it enters Effect I to maximize energy recovery.
5Condensers condense residual vapor; the respirator with PTFE filter prevents non-sterile air from entering the condenser.
6Siemens PLC controls the entire sequence including steam modulation, level control, conductivity alarm, and CIP cycle.
Caractéristiques techniques
Caractéristiques de la variante : SED-250ZLS-J
Caractéristiques
Modèle
SED-250ZLS-J
Détails de conformité
Designed and manufactured to GB 150 / GB 151 pressure vessel codes. Full FAT/SAT/DQ/IQ/OQ/PQ/OM validation documentation included. Payment 30% advance + 70% before shipment after FAT. Guarantee: 12 months from start-up, maximum 18 months from shipping date.
Matériaux
Matériaux en contact
316L stainless steel (evaporators, condensers, pre-heaters, WFI-contact pipework); 304 SS insulation jackets
Matériaux du bâti
316L stainless steel product-contact surfaces; 304 SS insulation jacket; composite calcium silicate needle felt insulation
Caractéristiques principales
Capacity: 250 kg/h WFI output
4-effect design for high energy efficiency
Effect I evaporator: double tube sheet 316L SS
Effects II–IV evaporators: single tube sheet 316L SS with 304 insulation jacket
Design pressure 0.66 MPa; max working pressure 0.6 MPa; max temperature 165°C
3 pre-heaters + 2 condensers (double tube sheet 316L)
Condenser respirator: 5" 316 SS housing + PTFE filter cartridge
Bundled with 250 L/h 2RO+EDI purified water generation system
Pasteurization-resistant pre-treatment (multi-media / softener / activated-carbon filters)
Dual RO with Hydranautics or Dow (Dupont) membranes
IONPURE EDI module for high-purity water
NaOH dosing for pH control; CIP cleaning loop
Siemens S7-200 SMART PLC + 10.2" Smart1000IE HMI
Burkert conductivity + Diligen Pt100 + Sutong pressure sensors
Meacon R1006 paper recorder
Grundfos VFD pumps throughout
12-month warranty (max 18 months); full DQ/IQ/OQ/PQ/OM validation docs
Full pharma-grade WFI generation chain (RO + EDI + 4-effect distillation) in one package
Pasteurization-resistant pre-treatment loop integrated
Premium imported components: Grundfos pumps, Burkert sensors, Schneider VFDs, Siemens PLC, IONPURE EDI, Hydranautics/Dow membranes
12-month warranty (max 18 months from shipping); full validation documents included
FOB Shanghai; standard export packing (sea/airworthy)
Sterile sampling valves, PTFE-filtered condenser respirator
Spirax Sarco steam traps; Gemu/Burkert PID angle valves
Applications
Water-for-Injection (WFI) production
Pharmaceutical purified water (PW) production
Pure steam generation source water
Secteurs
Pharmaceutical (injectable manufacturing)
Biotechnology
Vaccine manufacturing
Marques des composants
Raw water pump CR1-10 / CRN1s-8
Grundfos
VFD (raw pump, HP1, HP2, distiller raw pump)
Schneider
PLC S7-200 SMART
Siemens
Touch screen Smart1000IE 10.2"
Siemens
Paper recorder R1006
Hangzhou Meacon
Conductivity transmitter
Burkert
Temperature sensors Pt100
Diligen
Pressure sensors
Sutong (Shanghai)
RO membranes
Hydranautics or Dow/Dupont
EDI module
IONPURE
Steam traps
Spirax Sarco
PID angle valves
Gemu / Burkert
SED
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Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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