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SED-250P-R

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SED-250P-R

SED · SED-250P-R · Em destaque

SED-250P-R — Máquina de embalagem em blíster

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-250P-R is a GMP/cGMP-compliant, CE/ISO 9001:2000-certified flat-bed blister packaging machine for ALU-PVC and ALU-ALU (cold-form aluminum) blister packaging — one machine, two uses via mold change. Conforms to Chines

GMPcGMPISO 9001:2000CEYYTO-2008

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Prazo de entrega

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Capacidade de produção

15–40 cycles/min

Como funciona

PVC sheet is heated by upper/lower heating plates (with offset connectors for uniform temperature distribution), then thermoformed by positive-pressure air into rigid blisters. Products are filled in the dedicated filling zone (approx. 1.6 m, isolated from heat sources). PTP aluminum foil is heat-sealed over the blisters using a pressurized cylinder. Batch numbers are embossed and tear lines pressed at a dedicated station. Servo motor drives the traction with digitally adjustable stroke via touch-screen. Each station uses an encoder (replacing proximity switches) for precise angular position control. Die-cutting uses a push-plate device to eject finished packs onto the conveyor. For ALU-ALU cold forming, the forming mold is changed to cold-form aluminum foil. Cam stations share a coaxial drive, eliminating gear-driven noise and backlash.

Processo de funcionamento

1PVC sheet is heated by upper/lower heating plates (with offset connectors for uniform temperature distribution), then thermoformed by positive-pressure air into rigid blisters.

2Products are filled in the dedicated filling zone (approx.

31.6 m, isolated from heat sources).

4PTP aluminum foil is heat-sealed over the blisters using a pressurized cylinder.

5Batch numbers are embossed and tear lines pressed at a dedicated station.

6Servo motor drives the traction with digitally adjustable stroke via touch-screen.

7Each station uses an encoder (replacing proximity switches) for precise angular position control.

8Die-cutting uses a push-plate device to eject finished packs onto the conveyor.

9For ALU-ALU cold forming, the forming mold is changed to cold-form aluminum foil.

10Cam stations share a coaxial drive, eliminating gear-driven noise and backlash.

Especificações técnicas

Especificações da variante: ALU-PVC configuração padrão

Especificações

Modelo

SED-250P-R

Capacidade de produção

15–40 cycles/min

Tensão

380V/50Hz

Utilidades

Compressed air 0.5-0.7 MPa, ≥0.22 m³/h; tap water or circulating water (mold cooling)

Potência

7.5 kW

Pressão de ar

0.5-0.7 MPa, ≥0.22 m³/h

Dimensões

Comprimento

4200 mm

Largura

650 mm

Altura

1640 mm

Peso

1500 kg

Área de instalação

4200 × 650 mm floor area (L × W); machine height 1640 mm

Materiais

Materiais de contato

SUS316 stainless steel (all drug-contact parts including feeder)

Materiais do corpo

Carbon steel + aluminum alloy (hard anodized, HV400+) primary frame; SUS304 outer shell; SUS316 feeder

Características principais

ALU-PVC and ALU-ALU dual-mode blister packaging machine (one machine, two uses via mold change)

GMP/cGMP compliant; ISO 9001:2000 and CE certified; YYTO-2008 standard

Punch frequency: 15-40 cycles/min (ALU-PVC); max. forming area 250×130×28 mm

Servo motor traction with digital stroke adjustment via touch-screen (Siemens)

Modular split-body design (3 sections) for entry into finished clean rooms

Quick-change molds (lateral extraction) for forming, heat sealing, and batch number stations

All drug-contact parts in SUS316 stainless steel; outer shell SUS304; frame carbon steel + hard-anodized aluminum alloy (HV400+)

Isolated loading zone (~1.6 m, no heat sources) for GMP compliance

Vision/camera waste-rejection system (optional) and mechanical waste-rejection (optional)

Pressurized cylinder on heat-sealing upper mold to reduce wear; mold lifts on stop to protect product

Encoder-based position control replaces proximity switches for higher precision (0.1 mm)

Coaxial cam drive for all stations — no gear noise or backlash

Alarm functions: material exhausted, over-temperature, low air pressure, motor overload, machine overload

Two-level password (operator / engineering)

Quality: ≥98% appearance pass rate, ≥99% sealing pass rate, ≥99% filling pass rate

Single machine handles both ALU-PVC and ALU-ALU packaging with mold change only

Siemens PLC (S7-200 SMART) and Siemens touch-screen for stable, low-failure-rate operation

Hard-anodized aluminum alloy (HV400+) for high durability — widely used in aerospace applications

GMP/cGMP compliant with full documentation (validation files, DQ/IQ/OQ/PQ documents supplied)

48-hour on-site service response; lifetime maintenance and upgrade service

Aplicações

Western medicine tablets and capsules

Traditional Chinese medicine pills (honey pills, herbal pills)

Medicina veterinária

Sugar-coated tablets

Candy and confectionery

Electronic components

Setores

Pharmaceutical (Western and TCM)

Veterinário

Food and confectionery

Electronics

Marcas dos componentes

Main PLC module (6ES7288-ST40) — Siemens (Germany)

Expansion module (6ES7288-DT08) — Siemens (Germany)

Temperature module (6ES7288-AT04) — Siemens (Germany)

Inverter (MD200TI.5B) — Inovance (China)

Proximity switch (TL-Q5MC1) — Omron (Japan)

Encoder (E6B2-CW5C 360P/R) — Omron (Japan)

Small relay (MY2NJ) — Omron (Japan)

Touchscreen (6AV6648-0CC11) — Siemens (Germany)

Power switch (C10024) — Omron (Japan)

Solenoid valve (4V210-08) — AirTAC (Taiwan)

Air filter regulator (TW3000-03) — AirTAC (Taiwan)

Air switch / breaker (NXB-63) — CHNT (China)

Solid-state relay (220D25) — Zhongmei Langning (China)

Servo driver (IS620PS2R81-C) — Inovance (China)

Servo motor (ISMH1-40B30CB-U231Z) — Inovance (China)

SED

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Conformidade

GMP

cGMP

ISO 9001:2000

YYTO-2008

Limpeza e manutenção

Safety covers on all stations for visibility and protection. All molds and pneumatic tubing individually numbered for traceability. Clean machine surfaces with damp cloth; cam lubrication box sealed in stainless steel. Refer to equipment GMP cleaning and maintenance SOP supplied with machine.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

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Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

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Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

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Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

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Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

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Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

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Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

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DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

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Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

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