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SED-250P-R
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SED-250P-R
SED · SED-250P-R · Destacado

SED-250P-R — Máquina de envasado en blíster

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-250P-R is a GMP/cGMP-compliant, CE/ISO 9001:2000-certified flat-bed blister packaging machine for ALU-PVC and ALU-ALU (cold-form aluminum) blister packaging — one machine, two uses via mold change. Conforms to Chines

GMPcGMPISO 9001:2000CEYYTO-2008
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Plazo de entrega
Consultar
Capacidad de producción
15–40 cycles/min

Funcionamiento

PVC sheet is heated by upper/lower heating plates (with offset connectors for uniform temperature distribution), then thermoformed by positive-pressure air into rigid blisters. Products are filled in the dedicated filling zone (approx. 1.6 m, isolated from heat sources). PTP aluminum foil is heat-sealed over the blisters using a pressurized cylinder. Batch numbers are embossed and tear lines pressed at a dedicated station. Servo motor drives the traction with digitally adjustable stroke via touch-screen. Each station uses an encoder (replacing proximity switches) for precise angular position control. Die-cutting uses a push-plate device to eject finished packs onto the conveyor. For ALU-ALU cold forming, the forming mold is changed to cold-form aluminum foil. Cam stations share a coaxial drive, eliminating gear-driven noise and backlash.

Proceso de funcionamiento
1PVC sheet is heated by upper/lower heating plates (with offset connectors for uniform temperature distribution), then thermoformed by positive-pressure air into rigid blisters.
2Products are filled in the dedicated filling zone (approx.
31.6 m, isolated from heat sources).
4PTP aluminum foil is heat-sealed over the blisters using a pressurized cylinder.
5Batch numbers are embossed and tear lines pressed at a dedicated station.
6Servo motor drives the traction with digitally adjustable stroke via touch-screen.
7Each station uses an encoder (replacing proximity switches) for precise angular position control.
8Die-cutting uses a push-plate device to eject finished packs onto the conveyor.
9For ALU-ALU cold forming, the forming mold is changed to cold-form aluminum foil.
10Cam stations share a coaxial drive, eliminating gear-driven noise and backlash.

Especificaciones técnicas

Especificaciones de la variante: ALU-PVC configuración estándar

Especificaciones

Modelo
SED-250P-R
Capacidad de producción
15–40 cycles/min
Tensión
380V/50Hz
Suministros
Compressed air 0.5-0.7 MPa, ≥0.22 m³/h; tap water or circulating water (mold cooling)
Potencia
7.5 kW
Presión de aire
0.5-0.7 MPa, ≥0.22 m³/h

Dimensiones

Longitud
4200 mm
Anchura
650 mm
Altura
1640 mm
Peso
1500 kg
Superficie de instalación
4200 × 650 mm floor area (L × W); machine height 1640 mm

Materiales

Materiales en contacto
SUS316 stainless steel (all drug-contact parts including feeder)
Materiales del cuerpo
Carbon steel + aluminum alloy (hard anodized, HV400+) primary frame; SUS304 outer shell; SUS316 feeder

Características principales

ALU-PVC and ALU-ALU dual-mode blister packaging machine (one machine, two uses via mold change)
GMP/cGMP compliant; ISO 9001:2000 and CE certified; YYTO-2008 standard
Punch frequency: 15-40 cycles/min (ALU-PVC); max. forming area 250×130×28 mm
Servo motor traction with digital stroke adjustment via touch-screen (Siemens)
Modular split-body design (3 sections) for entry into finished clean rooms
Quick-change molds (lateral extraction) for forming, heat sealing, and batch number stations
All drug-contact parts in SUS316 stainless steel; outer shell SUS304; frame carbon steel + hard-anodized aluminum alloy (HV400+)
Isolated loading zone (~1.6 m, no heat sources) for GMP compliance
Vision/camera waste-rejection system (optional) and mechanical waste-rejection (optional)
Pressurized cylinder on heat-sealing upper mold to reduce wear; mold lifts on stop to protect product
Encoder-based position control replaces proximity switches for higher precision (0.1 mm)
Coaxial cam drive for all stations — no gear noise or backlash
Alarm functions: material exhausted, over-temperature, low air pressure, motor overload, machine overload
Two-level password (operator / engineering)
Quality: ≥98% appearance pass rate, ≥99% sealing pass rate, ≥99% filling pass rate
Single machine handles both ALU-PVC and ALU-ALU packaging with mold change only
Siemens PLC (S7-200 SMART) and Siemens touch-screen for stable, low-failure-rate operation
Hard-anodized aluminum alloy (HV400+) for high durability — widely used in aerospace applications
GMP/cGMP compliant with full documentation (validation files, DQ/IQ/OQ/PQ documents supplied)
48-hour on-site service response; lifetime maintenance and upgrade service

Aplicaciones

Western medicine tablets and capsules
Traditional Chinese medicine pills (honey pills, herbal pills)
Medicina veterinaria
Sugar-coated tablets
Candy and confectionery
Electronic components

Sectores

Pharmaceutical (Western and TCM)
Veterinario
Food and confectionery
Electronics

Marcas de componentes

Main PLC module (6ES7288-ST40) — Siemens (Germany)
Expansion module (6ES7288-DT08) — Siemens (Germany)
Temperature module (6ES7288-AT04) — Siemens (Germany)
Inverter (MD200TI.5B) — Inovance (China)
Proximity switch (TL-Q5MC1) — Omron (Japan)
Encoder (E6B2-CW5C 360P/R) — Omron (Japan)
Small relay (MY2NJ) — Omron (Japan)
Touchscreen (6AV6648-0CC11) — Siemens (Germany)
Power switch (C10024) — Omron (Japan)
Solenoid valve (4V210-08) — AirTAC (Taiwan)
Air filter regulator (TW3000-03) — AirTAC (Taiwan)
Air switch / breaker (NXB-63) — CHNT (China)
Solid-state relay (220D25) — Zhongmei Langning (China)
Servo driver (IS620PS2R81-C) — Inovance (China)
Servo motor (ISMH1-40B30CB-U231Z) — Inovance (China)
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Conformidad

GMP
cGMP
ISO 9001:2000
CE
YYTO-2008

Limpieza y mantenimiento

Safety covers on all stations for visibility and protection. All molds and pneumatic tubing individually numbered for traceability. Clean machine surfaces with damp cloth; cam lubrication box sealed in stainless steel. Refer to equipment GMP cleaning and maintenance SOP supplied with machine.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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