Início / Equipamentos / Inspeção visual e rejeição / Intelligent Tablet Appearance Inspection and Rejection Machine
SED-2-6666YSJT-E
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SED-2-6666YSJT-E
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SED-2-6666YSJT-E — Intelligent Tablet Appearance Inspection and Rejection Machine
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SED-2-6666YSJT-E Intelligent Tablet Appearance Inspection Equipment — vision-based inspection and automatic rejection machine for solid-dose pharmaceutical products (tablets and capsules). Uses high-speed 5 MP industrial
Escolher variante (2)
Prazo de entrega
Consultar
Capacidade de produção
200000–400000 tablets/hour
Como funciona
Tablets enter via a vibrating-table feeder (with powder/granule filter screen) connected to the tablet press or filling machine. Material passes into a dual-centrifugal turntable that uses centrifugal force to align and space tablets into single-file for even feeding onto the first-stage vacuum-suction conveyor belt (PU belt). At the first inspection station, cameras photograph the upper surface and surrounding area. Tablets transfer to the second-stage vacuum-suction conveyor (driven by pressure differential between the two belt levels), where the lower surface is inspected. Based on template comparison and the detection algorithm (DIP/PR for traditional defects; CNN deep learning for complex patterns), defective tablets are rejected into a 304 stainless steel collection box via solenoid-valve-controlled rejection mechanism. Qualified tablets exit through the discharge port.
Processo de funcionamento
1Tablets enter via a vibrating-table feeder (with powder/granule filter screen) connected to the tablet press or filling machine.
2Material passes into a dual-centrifugal turntable that uses centrifugal force to align and space tablets into single-file for even feeding onto the first-stage vacuum-suction conveyor belt (PU belt).
3At the first inspection station, cameras photograph the upper surface and surrounding area.
4Tablets transfer to the second-stage vacuum-suction conveyor (driven by pressure differential between the two belt levels), where the lower surface is inspected.
5Based on template comparison and the detection algorithm (DIP/PR for traditional defects; CNN deep learning for complex patterns), defective tablets are rejected into a 304 stainless steel collection box via solenoid-valve-controlled rejection mechanism.
6Qualified tablets exit through the discharge port.
Especificações técnicas
Especificações da variante: Single-channel configuration (9 kW
Especificações
Modelo
SED-2-6666YSJT-E
Capacidade de produção
200000–400000 tablets/hour
Tensão
380V/50Hz
Potência
9 kW
Pressão de ar
0.6-0.8 MPa (air-pipe diameter 10mm)
Dimensões
Comprimento
1850 mm
Largura
950 mm
Altura
1750 mm
Peso
800 kg
Materiais
Materiais de contato
PE (vibrating table feeder and dual-centrifugal turntable contact parts); 316 aço inoxidável; hard-anodized aluminum alloy; PU (suction conveyor belt); 304 stainless steel (rejection collection box); aluminum alloy (photography inspection module)
Materiais do corpo
Aluminum alloy framework; front and rear integral dark-tint glass doors on sky-to-ground hinges (blocks light during imaging)
Características principais
Modular camera system: camera modules can be added or removed to adjust inspection coverage
5 MP high-resolution Baumer (Switzerland) industrial cameras with prism imaging
Dual algorithm: Traditional DIP/PR + Deep-learning CNN for comprehensive defect detection
Detects: black spots, dirt, contamination, surface damage, half/split/broken tablets, color variation, hair, coating peeling, sticking, poor edge quality (10 defect types)
Tablet specifications: round Φ5–12 mm × 2–8 mm thick; special-shaped 5–12 mm × 2–8 mm × 5–21 mm
Detection accuracy: 50 µm
Dual-channel throughput: 400,000 tablets/h (round) / 200,000 tablets/h (special-shaped)
Operating environment: 0–40 °C, relative humidity 40%
Power: 9 kW (single-channel); 12 kW (dual-channel); dimensions 1850×950×1750 mm (single); weight 800 kg (single)
Aluminum alloy framework with integral dark-tint glass front/rear doors on sky-to-ground hinges
Full GMP validation document set: URS, DL, FAT, SAT, DQ, IQ, OQ, PQ templates + manual + material certs
Optional: CAL calibration checklist, CSV Computer System Validation, RA Risk Assessment, OEB tightness testing
Siemens/Schneider/FESTO/Keyence/B&R/Baumer/Ricoh key components
21.5-inch industrial vertical-screen display (Nodaga TPM-C215); Hanlin IPC-610L industrial PC
Four user permission levels: Administrator, Engineer, Operator, Quality Inspector (FDA 21 CFR Part 11 compliant)
GMP-ready with full qualification document package (URS/DL/FAT/SAT/DQ/IQ/OQ/PQ + manuals)
Optional CAL, CSV, RA, OEB tightness testing with on-site verification engineer support
Detection accuracy 50 µm via 5 MP Baumer cameras with proprietary prism imaging
Dual DIP/PR + deep-learning CNN algorithms reduce false rejection rate
Modular design: single or dual channel in one body; cameras addable/removable per product
Vibrating feeder filters powder/granules before inspection
Automatic anti-blocking system on dual-centrifugal turntable for continuous operation
Aplicações
Tablet appearance inspection and rejection
Capsule appearance inspection and rejection
Detection of black spots, dirt, surface damage, half/split/broken tablets, color variation, hair, coating peeling, sticking, and edge defects
In-line QC after tablet press or capsule filling machine
Setores
Pharmaceutical (solid-dose) manufacturing
Tablet press / capsule filling line quality control
Marcas dos componentes
Industrial PC IPC-610L
Hanlin
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Frequency inverter ATV310HU55N4E
Schneider
Industrial display TPM-C215 (21.5")
Nodaga
Industrial camera VCXU.2-15C (5 MP)
Baumer
Lens FL-CC0814A-2M
Ricoh
Bar backlight BX-BL-45-12-V-A5
Hanlin Intelligent Detection
Dot parallel polarized backlight BX-PCOLBL-35-V-A5
Hanlin Intelligent Detection
High-power digital light controller BX-VHA&B-KZQ-COM-4DF
Hanlin Intelligent Detection
Solenoid valve MHE2-MS1H-3/2G-QS-4-K
FESTO
Fiber optic amplifier FS-N11P
Keyence
Fan 2HB720-H47
Ruijing
Fan 2HB720H37
Ruijing
PLC X20CP1584
B&R
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade
URS Response Form provided
Document List (DL) provided
Factory Acceptance Test (FAT) template provided
Site Acceptance Test (SAT) template provided
Design Qualification (DQ) template provided
Installation Qualification (IQ) template provided
Operational Qualification (OQ) template provided
Performance Qualification (PQ) template provided
Equipment Qualification Certificate provided
Limpeza e manutenção
Equipment manual included; dust and granule filtering via vibrating feeder filter before product enters machine; rejection collection box 304 SS for easy cleaning
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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