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SED-2-6666YSJT-E

Sur devis

SED-2-6666YSJT-E

SED · SED-2-6666YSJT-E · En vedette

SED-2-6666YSJT-E — Intelligent Tablet Appearance Inspection and Rejection Machine

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SED-2-6666YSJT-E Intelligent Tablet Appearance Inspection Equipment — vision-based inspection and automatic rejection machine for solid-dose pharmaceutical products (tablets and capsules). Uses high-speed 5 MP industrial

URS Response Form providedDocument List (DL) providedFactory Acceptance Test (FAT) template providedSite Acceptance Test (SAT) template providedDesign Qualification (DQ) template providedInstallation Qualification (IQ) template provided

Choisir une variante (2)

Délai de livraison

Sur devis

Cadence

200000–400000 tablets/hour

Fonctionnement

Tablets enter via a vibrating-table feeder (with powder/granule filter screen) connected to the tablet press or filling machine. Material passes into a dual-centrifugal turntable that uses centrifugal force to align and space tablets into single-file for even feeding onto the first-stage vacuum-suction conveyor belt (PU belt). At the first inspection station, cameras photograph the upper surface and surrounding area. Tablets transfer to the second-stage vacuum-suction conveyor (driven by pressure differential between the two belt levels), where the lower surface is inspected. Based on template comparison and the detection algorithm (DIP/PR for traditional defects; CNN deep learning for complex patterns), defective tablets are rejected into a 304 stainless steel collection box via solenoid-valve-controlled rejection mechanism. Qualified tablets exit through the discharge port.

Processus de fonctionnement

1Tablets enter via a vibrating-table feeder (with powder/granule filter screen) connected to the tablet press or filling machine.

2Material passes into a dual-centrifugal turntable that uses centrifugal force to align and space tablets into single-file for even feeding onto the first-stage vacuum-suction conveyor belt (PU belt).

3At the first inspection station, cameras photograph the upper surface and surrounding area.

4Tablets transfer to the second-stage vacuum-suction conveyor (driven by pressure differential between the two belt levels), where the lower surface is inspected.

5Based on template comparison and the detection algorithm (DIP/PR for traditional defects; CNN deep learning for complex patterns), defective tablets are rejected into a 304 stainless steel collection box via solenoid-valve-controlled rejection mechanism.

6Qualified tablets exit through the discharge port.

Caractéristiques techniques

Caractéristiques de la variante : Single-channel configuration (9 kW

Caractéristiques

Modèle

SED-2-6666YSJT-E

Cadence

200000–400000 tablets/hour

Tension

380V/50Hz

Puissance

9 kW

Pression d’air

0.6-0.8 MPa (air-pipe diameter 10mm)

Dimensions

Longueur

1850 mm

Largeur

950 mm

Hauteur

1750 mm

Poids

800 kg

Matériaux

Matériaux en contact

PE (vibrating table feeder and dual-centrifugal turntable contact parts); 316 acier inoxydable; hard-anodized aluminum alloy; PU (suction conveyor belt); 304 stainless steel (rejection collection box); aluminum alloy (photography inspection module)

Matériaux du bâti

Aluminum alloy framework; front and rear integral dark-tint glass doors on sky-to-ground hinges (blocks light during imaging)

Caractéristiques principales

Modular camera system: camera modules can be added or removed to adjust inspection coverage

5 MP high-resolution Baumer (Switzerland) industrial cameras with prism imaging

Dual algorithm: Traditional DIP/PR + Deep-learning CNN for comprehensive defect detection

Detects: black spots, dirt, contamination, surface damage, half/split/broken tablets, color variation, hair, coating peeling, sticking, poor edge quality (10 defect types)

Tablet specifications: round Φ5–12 mm × 2–8 mm thick; special-shaped 5–12 mm × 2–8 mm × 5–21 mm

Detection accuracy: 50 µm

Dual-channel throughput: 400,000 tablets/h (round) / 200,000 tablets/h (special-shaped)

Operating environment: 0–40 °C, relative humidity 40%

Power: 9 kW (single-channel); 12 kW (dual-channel); dimensions 1850×950×1750 mm (single); weight 800 kg (single)

Aluminum alloy framework with integral dark-tint glass front/rear doors on sky-to-ground hinges

Full GMP validation document set: URS, DL, FAT, SAT, DQ, IQ, OQ, PQ templates + manual + material certs

Optional: CAL calibration checklist, CSV Computer System Validation, RA Risk Assessment, OEB tightness testing

Siemens/Schneider/FESTO/Keyence/B&R/Baumer/Ricoh key components

21.5-inch industrial vertical-screen display (Nodaga TPM-C215); Hanlin IPC-610L industrial PC

Four user permission levels: Administrator, Engineer, Operator, Quality Inspector (FDA 21 CFR Part 11 compliant)

GMP-ready with full qualification document package (URS/DL/FAT/SAT/DQ/IQ/OQ/PQ + manuals)

Optional CAL, CSV, RA, OEB tightness testing with on-site verification engineer support

Detection accuracy 50 µm via 5 MP Baumer cameras with proprietary prism imaging

Dual DIP/PR + deep-learning CNN algorithms reduce false rejection rate

Modular design: single or dual channel in one body; cameras addable/removable per product

Vibrating feeder filters powder/granules before inspection

Automatic anti-blocking system on dual-centrifugal turntable for continuous operation

Applications

Tablet appearance inspection and rejection

Capsule appearance inspection and rejection

Detection of black spots, dirt, surface damage, half/split/broken tablets, color variation, hair, coating peeling, sticking, and edge defects

In-line QC after tablet press or capsule filling machine

Secteurs

Pharmaceutical (solid-dose) manufacturing

Tablet press / capsule filling line quality control

Marques des composants

Industrial PC IPC-610L

Hanlin

Frequency inverter ATV12H018M2

Schneider

Frequency inverter ATV12H037M2

Schneider

Frequency inverter ATV310HU75N4E

Schneider

Frequency inverter ATV310HU55N4E

Schneider

Industrial display TPM-C215 (21.5")

Nodaga

Industrial camera VCXU.2-15C (5 MP)

Baumer

Lens FL-CC0814A-2M

Ricoh

Bar backlight BX-BL-45-12-V-A5

Hanlin Intelligent Detection

Dot parallel polarized backlight BX-PCOLBL-35-V-A5

Hanlin Intelligent Detection

High-power digital light controller BX-VHA&B-KZQ-COM-4DF

Hanlin Intelligent Detection

Solenoid valve MHE2-MS1H-3/2G-QS-4-K

FESTO

Fiber optic amplifier FS-N11P

Keyence

Fan 2HB720-H47

Ruijing

Fan 2HB720H37

Ruijing

PLC X20CP1584

B&R

SED

Échangez avec SED Sales Team

Spécialistes des équipements · contact sur WhatsApp

Consultez les horaires et la disponibilité de l’équipe

+86 139 5885 3738

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Conformité

URS Response Form provided

Document List (DL) provided

Factory Acceptance Test (FAT) template provided

Site Acceptance Test (SAT) template provided

Design Qualification (DQ) template provided

Installation Qualification (IQ) template provided

Operational Qualification (OQ) template provided

Performance Qualification (PQ) template provided

Equipment Qualification Certificate provided

Nettoyage et entretien

Equipment manual included; dust and granule filtering via vibrating feeder filter before product enters machine; rejection collection box 304 SS for easy cleaning