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SED-2-6666YSJT-E
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SED-2-6666YSJT-E
SED · SED-2-6666YSJT-E · Hervorgehoben
SED-2-6666YSJT-E — Intelligent Tablet Appearance Inspection and Rejection Machine
Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English
SED-2-6666YSJT-E Intelligent Tablet Appearance Inspection Equipment — vision-based inspection and automatic rejection machine for solid-dose pharmaceutical products (tablets and capsules). Uses high-speed 5 MP industrial
Variante wählen (2)
Lieferzeit
Auf Anfrage
Durchsatz
200000–400000 tablets/hour
Funktionsweise
Tablets enter via a vibrating-table feeder (with powder/granule filter screen) connected to the tablet press or filling machine. Material passes into a dual-centrifugal turntable that uses centrifugal force to align and space tablets into single-file for even feeding onto the first-stage vacuum-suction conveyor belt (PU belt). At the first inspection station, cameras photograph the upper surface and surrounding area. Tablets transfer to the second-stage vacuum-suction conveyor (driven by pressure differential between the two belt levels), where the lower surface is inspected. Based on template comparison and the detection algorithm (DIP/PR for traditional defects; CNN deep learning for complex patterns), defective tablets are rejected into a 304 stainless steel collection box via solenoid-valve-controlled rejection mechanism. Qualified tablets exit through the discharge port.
Prozessbeschreibung
1Tablets enter via a vibrating-table feeder (with powder/granule filter screen) connected to the tablet press or filling machine.
2Material passes into a dual-centrifugal turntable that uses centrifugal force to align and space tablets into single-file for even feeding onto the first-stage vacuum-suction conveyor belt (PU belt).
3At the first inspection station, cameras photograph the upper surface and surrounding area.
4Tablets transfer to the second-stage vacuum-suction conveyor (driven by pressure differential between the two belt levels), where the lower surface is inspected.
5Based on template comparison and the detection algorithm (DIP/PR for traditional defects; CNN deep learning for complex patterns), defective tablets are rejected into a 304 stainless steel collection box via solenoid-valve-controlled rejection mechanism.
6Qualified tablets exit through the discharge port.
Technische Daten
Technische Daten für Variante: Single-channel configuration (9 kW
Technische Daten
Modell
SED-2-6666YSJT-E
Durchsatz
200000–400000 tablets/hour
Spannung
380V/50Hz
Leistung
9 kW
Luftdruck
0.6-0.8 MPa (air-pipe diameter 10mm)
Abmessungen
Länge
1850 mm
Breite
950 mm
Höhe
1750 mm
Gewicht
800 kg
Werkstoffe
Kontaktwerkstoffe
PE (vibrating table feeder and dual-centrifugal turntable contact parts); 316 Edelstahl; hard-anodized aluminum alloy; PU (suction conveyor belt); 304 stainless steel (rejection collection box); aluminum alloy (photography inspection module)
Gehäusewerkstoffe
Aluminum alloy framework; front and rear integral dark-tint glass doors on sky-to-ground hinges (blocks light during imaging)
Wesentliche Merkmale
Modular camera system: camera modules can be added or removed to adjust inspection coverage
5 MP high-resolution Baumer (Switzerland) industrial cameras with prism imaging
Dual algorithm: Traditional DIP/PR + Deep-learning CNN for comprehensive defect detection
Detects: black spots, dirt, contamination, surface damage, half/split/broken tablets, color variation, hair, coating peeling, sticking, poor edge quality (10 defect types)
Tablet specifications: round Φ5–12 mm × 2–8 mm thick; special-shaped 5–12 mm × 2–8 mm × 5–21 mm
Detection accuracy: 50 µm
Dual-channel throughput: 400,000 tablets/h (round) / 200,000 tablets/h (special-shaped)
Operating environment: 0–40 °C, relative humidity 40%
Power: 9 kW (single-channel); 12 kW (dual-channel); dimensions 1850×950×1750 mm (single); weight 800 kg (single)
Aluminum alloy framework with integral dark-tint glass front/rear doors on sky-to-ground hinges
Full GMP validation document set: URS, DL, FAT, SAT, DQ, IQ, OQ, PQ templates + manual + material certs
Optional: CAL calibration checklist, CSV Computer System Validation, RA Risk Assessment, OEB tightness testing
Siemens/Schneider/FESTO/Keyence/B&R/Baumer/Ricoh key components
21.5-inch industrial vertical-screen display (Nodaga TPM-C215); Hanlin IPC-610L industrial PC
Four user permission levels: Administrator, Engineer, Operator, Quality Inspector (FDA 21 CFR Part 11 compliant)
GMP-ready with full qualification document package (URS/DL/FAT/SAT/DQ/IQ/OQ/PQ + manuals)
Optional CAL, CSV, RA, OEB tightness testing with on-site verification engineer support
Detection accuracy 50 µm via 5 MP Baumer cameras with proprietary prism imaging
Dual DIP/PR + deep-learning CNN algorithms reduce false rejection rate
Modular design: single or dual channel in one body; cameras addable/removable per product
Vibrating feeder filters powder/granules before inspection
Automatic anti-blocking system on dual-centrifugal turntable for continuous operation
Anwendungen
Tablet appearance inspection and rejection
Capsule appearance inspection and rejection
Detection of black spots, dirt, surface damage, half/split/broken tablets, color variation, hair, coating peeling, sticking, and edge defects
In-line QC after tablet press or capsule filling machine
Branchen
Pharmaceutical (solid-dose) manufacturing
Tablet press / capsule filling line quality control
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Fiber optic amplifier FS-N11P
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SED
Sprechen Sie mit SED Sales Team
Maschinenspezialisten · Kontakt per WhatsApp
Geschäftszeiten und Verfügbarkeit beim Team erfragen
Konformität
URS Response Form provided
Document List (DL) provided
Factory Acceptance Test (FAT) template provided
Site Acceptance Test (SAT) template provided
Design Qualification (DQ) template provided
Installation Qualification (IQ) template provided
Operational Qualification (OQ) template provided
Performance Qualification (PQ) template provided
Equipment Qualification Certificate provided
Reinigung und Wartung
Equipment manual included; dust and granule filtering via vibrating feeder filter before product enters machine; rejection collection box 304 SS for easy cleaning
Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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