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SED-10YX-K
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SED-10YX-K
SED · SED-10YX-K · Em destaque
SED-10YX-K — Fully Automatic Aluminum Cap Washing and Drying Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-10YX-K fully automatic aluminum cap washing and drying machine designed and manufactured to Chinese pharmaceutical GMP standards. Washing, rinsing, ultrasonic cleaning, drying, and cooling all occur inside a single s
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Como funciona
Aluminum caps are loaded into a slowly rotating perforated 316L wash drum inside a sealed 304 SS wash tank. Cleaning combines high-pressure central spray, agitation, water-mixed boiling rinse, ultrasonic cavitation, and self-circulating water fine-wash with recycling filtration (coarse + fine filters). Light contaminants overflow from side troughs; heavy particles settle to the bottom and are removed by the circulating pump through the fine filter. After rinse, caps spin-dry in the drum, then hot-air circulation (heating element + HEPA-grade filter) dries them to the set temperature (70–150 °C, settable). Drum is 316L with 3 internal helical guides that act as agitator paddles during washing and auto-discharge the caps during reverse rotation.
Processo de funcionamento
1Aluminum caps are loaded into a slowly rotating perforated 316L wash drum inside a sealed 304 SS wash tank.
2Cleaning combines high-pressure central spray, agitation, water-mixed boiling rinse, ultrasonic cavitation, and self-circulating water fine-wash with recycling filtration (coarse + fine filters).
3Light contaminants overflow from side troughs; heavy particles settle to the bottom and are removed by the circulating pump through the fine filter.
4After rinse, caps spin-dry in the drum, then hot-air circulation (heating element + HEPA-grade filter) dries them to the set temperature (70–150 °C, settable).
5Drum is 316L with 3 internal helical guides that act as agitator paddles during washing and auto-discharge the caps during reverse rotation.
Especificações técnicas
Especificações da variante: SED-10YX-K
Especificações
Modelo
SED-10YX-K
Tensão
AC 380V 50Hz
Utilidades
Main feed water DN25; secondary feed water DN25; upper drain DN100; sewage drain DN50; purified water ≥0.25 MPa, 1,500 kg/h; WFI ≥0.25 MPa, 1,500 kg/h; compressed air 0.6–0.8 MPa, 2.0 m³; AC 380V 50 Hz, ~55 kW; 60 °C hot water inlet DN25
Detalhes de conformidade
Designed to Chinese GMP. Internal surface finish Ra ≤0.4 μm. Sanitary piping: welded preferred, then tri-clamp, then sanitary flange (no threaded connections). 3-tier password authority with electronic signature and electronic record. USB print record.
Potência
55 kW
Pressão de ar
0.6-0.8 MPa, 2.0 m³
Dimensões
Comprimento
2800 mm
Largura
2000 mm
Altura
2400 mm
Peso
2000 kg
Área de instalação
Approximately 2,800 × 2,000 mm floor area; height 2,400 mm; weight approximately 2,000 kg
Materiais
Materiais de contato
316L aço inoxidável (wash drum); 304 stainless steel (tank, hopper, piping); PTFE; medical silicone rubber
Materiais do corpo
304 stainless steel brushed sheet (housing/insulation panels); carbon steel (frame); chlorine-free aluminium-silicate insulation
Características principais
GMP-compliant single-chamber wash + dry + cool (eliminates cross-contamination)
316L perforated wash drum with 3 internal helical guides (agitator + reverse-rotation auto-discharge)
Wash drum internal surface finish Ra ≤0.4 μm; external Ra ≤0.8 μm
External drum drive with high-alloy steel mechanical seal + PTFE double seal (no rubber shedding)
Multi-stage cleaning: strong spray + agitation coarse wash → water-mixed boiling rinse → ultrasonic fine wash → injection-water rinse
Hot-air circulation drying system with temperature control and HEPA-grade filter
PLC fully automatic programme; colour LCD touchscreen; Chinese/English switchable
USB connection for print record; 3-tier password authority with electronic signature and electronic records
All automation modes: auto, semi-auto, manual
Designed and validated to GMP for pharmaceutical aluminum cap washing
Per-batch capacity ~100,000 Φ20 aluminum caps
All wetted parts 304/316L SS or PTFE
Imported-brand control and pump components (Siemens, Schneider, Grundfos, etc.)
Proven in 30 Chinese provinces + export markets
Aplicações
Aluminum cap (Φ20) washing and drying for injectable / aseptic filling lines
Pharmaceutical primary packaging component preparation
Setores
Pharmaceutical (injectable powders, water injections, antibiotic vials)
Sterile / aseptic packaging operations
Marcas dos componentes
Siemens — touchscreen,PLC and I/O modules
Schneider — AC contactor LC1N0610,thermal overload CDG3-DA,relay RXM2ABABD,key-switch LA42 Y2,signal light XB2BVM3LC
Grundfos — circulating pump
Zhongda Youkong or Taiwan Delta — HMI,PLC per configuration
CHNT — breakers/contactors per configuration
Taiwan-made pneumatic triple-valve assembly + Delizhou filter
Imported temperature sensors and controllers
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade
Built to Chinese GMP standard for pharmaceutical equipment
Limpeza e manutenção
316L drum with 3 helical guides and Ra ≤0.4 μm finish; no dead corners; PTFE double seal prevents contamination from drum shaft rotation; drainable tank for CIP-compatible operation
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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