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SED-10YX-K

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SED-10YX-K

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SED-10YX-K — Fully Automatic Aluminum Cap Washing and Drying Machine

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SED-10YX-K fully automatic aluminum cap washing and drying machine designed and manufactured to Chinese pharmaceutical GMP standards. Washing, rinsing, ultrasonic cleaning, drying, and cooling all occur inside a single s

Built to Chinese GMP standard for pharmaceutical equipment

Délai de livraison

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Fonctionnement

Aluminum caps are loaded into a slowly rotating perforated 316L wash drum inside a sealed 304 SS wash tank. Cleaning combines high-pressure central spray, agitation, water-mixed boiling rinse, ultrasonic cavitation, and self-circulating water fine-wash with recycling filtration (coarse + fine filters). Light contaminants overflow from side troughs; heavy particles settle to the bottom and are removed by the circulating pump through the fine filter. After rinse, caps spin-dry in the drum, then hot-air circulation (heating element + HEPA-grade filter) dries them to the set temperature (70–150 °C, settable). Drum is 316L with 3 internal helical guides that act as agitator paddles during washing and auto-discharge the caps during reverse rotation.

Processus de fonctionnement

1Aluminum caps are loaded into a slowly rotating perforated 316L wash drum inside a sealed 304 SS wash tank.

2Cleaning combines high-pressure central spray, agitation, water-mixed boiling rinse, ultrasonic cavitation, and self-circulating water fine-wash with recycling filtration (coarse + fine filters).

3Light contaminants overflow from side troughs; heavy particles settle to the bottom and are removed by the circulating pump through the fine filter.

4After rinse, caps spin-dry in the drum, then hot-air circulation (heating element + HEPA-grade filter) dries them to the set temperature (70–150 °C, settable).

5Drum is 316L with 3 internal helical guides that act as agitator paddles during washing and auto-discharge the caps during reverse rotation.

Caractéristiques techniques

Caractéristiques de la variante : SED-10YX-K

Caractéristiques

Modèle

SED-10YX-K

Tension

AC 380V 50Hz

Fluides et énergie

Main feed water DN25; secondary feed water DN25; upper drain DN100; sewage drain DN50; purified water ≥0.25 MPa, 1,500 kg/h; WFI ≥0.25 MPa, 1,500 kg/h; compressed air 0.6–0.8 MPa, 2.0 m³; AC 380V 50 Hz, ~55 kW; 60 °C hot water inlet DN25

Détails de conformité

Designed to Chinese GMP. Internal surface finish Ra ≤0.4 μm. Sanitary piping: welded preferred, then tri-clamp, then sanitary flange (no threaded connections). 3-tier password authority with electronic signature and electronic record. USB print record.

Puissance

55 kW

Pression d’air

0.6-0.8 MPa, 2.0 m³

Dimensions

Longueur

2800 mm

Largeur

2000 mm

Hauteur

2400 mm

Poids

2000 kg

Emprise au sol

Approximately 2,800 × 2,000 mm floor area; height 2,400 mm; weight approximately 2,000 kg

Matériaux

Matériaux en contact

316L acier inoxydable (wash drum); 304 stainless steel (tank, hopper, piping); PTFE; medical silicone rubber

Matériaux du bâti

304 stainless steel brushed sheet (housing/insulation panels); carbon steel (frame); chlorine-free aluminium-silicate insulation

Caractéristiques principales

GMP-compliant single-chamber wash + dry + cool (eliminates cross-contamination)

316L perforated wash drum with 3 internal helical guides (agitator + reverse-rotation auto-discharge)

Wash drum internal surface finish Ra ≤0.4 μm; external Ra ≤0.8 μm

External drum drive with high-alloy steel mechanical seal + PTFE double seal (no rubber shedding)

Multi-stage cleaning: strong spray + agitation coarse wash → water-mixed boiling rinse → ultrasonic fine wash → injection-water rinse

Hot-air circulation drying system with temperature control and HEPA-grade filter

PLC fully automatic programme; colour LCD touchscreen; Chinese/English switchable

USB connection for print record; 3-tier password authority with electronic signature and electronic records

All automation modes: auto, semi-auto, manual

Designed and validated to GMP for pharmaceutical aluminum cap washing

Per-batch capacity ~100,000 Φ20 aluminum caps

All wetted parts 304/316L SS or PTFE

Imported-brand control and pump components (Siemens, Schneider, Grundfos, etc.)

Proven in 30 Chinese provinces + export markets

Applications

Aluminum cap (Φ20) washing and drying for injectable / aseptic filling lines

Pharmaceutical primary packaging component preparation

Secteurs

Pharmaceutical (injectable powders, water injections, antibiotic vials)

Sterile / aseptic packaging operations

Marques des composants

Siemens — touchscreen,PLC and I/O modules

Schneider — AC contactor LC1N0610,thermal overload CDG3-DA,relay RXM2ABABD,key-switch LA42 Y2,signal light XB2BVM3LC

Grundfos — circulating pump

Zhongda Youkong or Taiwan Delta — HMI,PLC per configuration

CHNT — breakers/contactors per configuration

Taiwan-made pneumatic triple-valve assembly + Delizhou filter

Imported temperature sensors and controllers

SED

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Conformité

Built to Chinese GMP standard for pharmaceutical equipment

Nettoyage et entretien

316L drum with 3 helical guides and Ra ≤0.4 μm finish; no dead corners; PTFE double seal prevents contamination from drum shaft rotation; drainable tank for CIP-compatible operation