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SED-10YX-K
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SED-10YX-K
SED · SED-10YX-K · Destacado
SED-10YX-K — Fully Automatic Aluminum Cap Washing and Drying Machine
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SED-10YX-K fully automatic aluminum cap washing and drying machine designed and manufactured to Chinese pharmaceutical GMP standards. Washing, rinsing, ultrasonic cleaning, drying, and cooling all occur inside a single s
Plazo de entrega
Consultar
Capacidad de producción
Contáctenos
Funcionamiento
Aluminum caps are loaded into a slowly rotating perforated 316L wash drum inside a sealed 304 SS wash tank. Cleaning combines high-pressure central spray, agitation, water-mixed boiling rinse, ultrasonic cavitation, and self-circulating water fine-wash with recycling filtration (coarse + fine filters). Light contaminants overflow from side troughs; heavy particles settle to the bottom and are removed by the circulating pump through the fine filter. After rinse, caps spin-dry in the drum, then hot-air circulation (heating element + HEPA-grade filter) dries them to the set temperature (70–150 °C, settable). Drum is 316L with 3 internal helical guides that act as agitator paddles during washing and auto-discharge the caps during reverse rotation.
Proceso de funcionamiento
1Aluminum caps are loaded into a slowly rotating perforated 316L wash drum inside a sealed 304 SS wash tank.
2Cleaning combines high-pressure central spray, agitation, water-mixed boiling rinse, ultrasonic cavitation, and self-circulating water fine-wash with recycling filtration (coarse + fine filters).
3Light contaminants overflow from side troughs; heavy particles settle to the bottom and are removed by the circulating pump through the fine filter.
4After rinse, caps spin-dry in the drum, then hot-air circulation (heating element + HEPA-grade filter) dries them to the set temperature (70–150 °C, settable).
5Drum is 316L with 3 internal helical guides that act as agitator paddles during washing and auto-discharge the caps during reverse rotation.
Especificaciones técnicas
Especificaciones de la variante: SED-10YX-K
Especificaciones
Modelo
SED-10YX-K
Tensión
AC 380V 50Hz
Suministros
Main feed water DN25; secondary feed water DN25; upper drain DN100; sewage drain DN50; purified water ≥0.25 MPa, 1,500 kg/h; WFI ≥0.25 MPa, 1,500 kg/h; compressed air 0.6–0.8 MPa, 2.0 m³; AC 380V 50 Hz, ~55 kW; 60 °C hot water inlet DN25
Detalles de conformidad
Designed to Chinese GMP. Internal surface finish Ra ≤0.4 μm. Sanitary piping: welded preferred, then tri-clamp, then sanitary flange (no threaded connections). 3-tier password authority with electronic signature and electronic record. USB print record.
Potencia
55 kW
Presión de aire
0.6-0.8 MPa, 2.0 m³
Dimensiones
Longitud
2800 mm
Anchura
2000 mm
Altura
2400 mm
Peso
2000 kg
Superficie de instalación
Approximately 2,800 × 2,000 mm floor area; height 2,400 mm; weight approximately 2,000 kg
Materiales
Materiales en contacto
316L acero inoxidable (wash drum); 304 stainless steel (tank, hopper, piping); PTFE; medical silicone rubber
Materiales del cuerpo
304 stainless steel brushed sheet (housing/insulation panels); carbon steel (frame); chlorine-free aluminium-silicate insulation
Características principales
GMP-compliant single-chamber wash + dry + cool (eliminates cross-contamination)
316L perforated wash drum with 3 internal helical guides (agitator + reverse-rotation auto-discharge)
Wash drum internal surface finish Ra ≤0.4 μm; external Ra ≤0.8 μm
External drum drive with high-alloy steel mechanical seal + PTFE double seal (no rubber shedding)
Multi-stage cleaning: strong spray + agitation coarse wash → water-mixed boiling rinse → ultrasonic fine wash → injection-water rinse
Hot-air circulation drying system with temperature control and HEPA-grade filter
PLC fully automatic programme; colour LCD touchscreen; Chinese/English switchable
USB connection for print record; 3-tier password authority with electronic signature and electronic records
All automation modes: auto, semi-auto, manual
Designed and validated to GMP for pharmaceutical aluminum cap washing
Per-batch capacity ~100,000 Φ20 aluminum caps
All wetted parts 304/316L SS or PTFE
Imported-brand control and pump components (Siemens, Schneider, Grundfos, etc.)
Proven in 30 Chinese provinces + export markets
Aplicaciones
Aluminum cap (Φ20) washing and drying for injectable / aseptic filling lines
Pharmaceutical primary packaging component preparation
Sectores
Pharmaceutical (injectable powders, water injections, antibiotic vials)
Sterile / aseptic packaging operations
Marcas de componentes
Siemens — touchscreen,PLC and I/O modules
Schneider — AC contactor LC1N0610,thermal overload CDG3-DA,relay RXM2ABABD,key-switch LA42 Y2,signal light XB2BVM3LC
Grundfos — circulating pump
Zhongda Youkong or Taiwan Delta — HMI,PLC per configuration
CHNT — breakers/contactors per configuration
Taiwan-made pneumatic triple-valve assembly + Delizhou filter
Imported temperature sensors and controllers
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
Consulte el horario y la disponibilidad del equipo
Conformidad
Built to Chinese GMP standard for pharmaceutical equipment
Limpieza y mantenimiento
316L drum with 3 helical guides and Ra ≤0.4 μm finish; no dead corners; PTFE double seal prevents contamination from drum shaft rotation; drainable tank for CIP-compatible operation
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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