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SED-1.8TFM-J
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SED-1.8TFM-J
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SED-1.8TFM-J — Sterilizer - Ventilation Sterilizer
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SED-1.8TFM-J is a horizontal air-over-pressure (ventilation / forced-convection) sterilizer with double-leaf motorized doors and air-pressure silicone sealing. Useful chamber 1200×750×1300 mm (~1.17 m³); design 0.3 MPa /
Prazo de entrega
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Capacidade de produção
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Como funciona
Air-over-pressure mixed sterilization: clean steam and compressed air are forced through the load by one or more high-energy two-speed blowers, providing fast heat transfer and uniform temperature distribution. Process: preparation → vacuum → heat-up (steam injected) → sterilization at 126 °C, 0.25 MPa with air over-pressure to balance container pressure → cooling (cooling water through internal coils condenses the steam-air mixture; cool air flows over the load to evaporate surface water) → drying → end. Optional hot-air drying for products with high dryness requirement.
Processo de funcionamento
1Air-over-pressure mixed sterilization: clean steam and compressed air are forced through the load by one or more high-energy two-speed blowers, providing fast heat transfer and uniform temperature distribution.
2Process: preparation → vacuum → heat-up (steam injected) → sterilization at 126 °C, 0.25 MPa with air over-pressure to balance container pressure → cooling (cooling water through internal coils condenses the steam-air mixture; cool air flows over the load to evaporate surface water) → drying → end.
3Optional hot-air drying for products with high dryness requirement.
Especificações técnicas
Especificações da variante: SED-1.8TFM-J
Especificações
Modelo
SED-1.8TFM-J
Tensão
AC380V three-phase 4-wire, 50Hz
Utilidades
Drinking water 0.1–0.3 MPa. Boiler steam 0.4–0.6 MPa (or use included 72 kW clean steam generator). Compressed air 0.5–0.7 MPa for door seal, pneumatic valves and over-pressure. Cooling water for internal cooling coils. Power: AC380V three-phase 4-wire 50Hz, sterilizer 3 kW + steam generator 72 kW = 75 kW total.
Detalhes de conformidade
Inner shell and jacket SUS304 with precision mechanical and chemical polish for GMP compliance. Class I pressure vessel built to GB150.1/2/3/4-2011, X-ray inspected with full quality certificates. Door safety interlock prevents opening under pressure. Power supply AC380V 50Hz three-phase 4-wire.
Potência
75 kW
Pressão de ar
0.5-0.7 MPa compressed air
Dimensões
Comprimento
1550 mm
Largura
1800 mm
Altura
2200 mm
Peso
2200 kg
Área de instalação
External 1550 (L)×1800 (W)×2200 (H) mm, 2200 kg. Designed for double-door pass-through installation between non-sterile and sterile sides. Dedicated 72 kW steam generator skid required separately.
Materiais
Materiais de contato
SUS304 stainless steel inner shell and jacket; SUS304 circulation duct and cooling coils; SUS304 sterilization cars/trolleys/plates; medical-grade silicone rubber door seal (Runde)
Materiais do corpo
SUS304 stainless steel jacket; SUS304 stainless steel drawn-plate decorative outer cover; door panel SUS304
Características principais
Air-over-pressure mixed sterilization with clean steam and compressed air
1200×750×1300 mm useful chamber (~1.17 m³)
Double-leaf motorized doors with safety interlock and air-pressure silicone seal (Runde medical-grade)
Inner shell and jacket SUS304 with mirror-polished interior (GMP)
Internal SUS304 cooling coils (cold/hot exchange) for in-place drying
Forced circulation by Xinghan Ocean Machinery blower, <75 dB
SS304 circulation duct
Working 0.25 MPa / 126 °C; design 0.3 MPa / 130 °C; ultimate vacuum −0.095 MPa; uniformity ≤±1 °C
Class I pressure vessel built to GB150.1/2/3/4-2011 with X-ray inspection and quality certificates
Siemens S7 PLC + Siemens HMI; Weihuang micro-printer; Iris paper recorder; dual-core Pt100 probes (Iris, ≤0.15 °C error)
ASCO (USA) angle-seat pneumatic valves with 4-million-cycle life; Nash (USA) water-ring vacuum pump
HUBA (Switzerland) pressure transmitter; Airtac (Taiwan) 2/3-way solenoid valves; Heaven (Taiwan Tend) door limit switches
Ships with 72 kW clean steam generator (1 unit); 2 SUS304 sterilization cars; 2 transport trolleys; 1 set sterilization plates
Specifically engineered for plastic bottles and soft bags requiring dry, labelable surfaces after sterilization
Air over-pressure prevents container deformation and bursting during sterilization
Forced convection gives ≤±1 °C uniformity across the chamber
Pass-through double-door design for sterile/non-sterile area separation
Quoted bundle includes the 72 kW clean steam generator — true turn-key terminal sterilization
Aplicações
Terminal sterilization of PE/PP plastic-bottle liquid pharmaceuticals
Terminal sterilization of PVC and composite plastic soft-bag liquids (LVP)
Sterilization of canned and sealed-package food/beverage requiring dry exterior
Sterilization of products that need labeling/inspection after cooling
Setores
Pharmaceutical manufacturing (LVP, soft bags, ophthalmic)
Food and beverage canning
Medical device sterile packaging
Marcas dos componentes
PLC: Siemens (Germany)
Touch screen HMI: Siemens (Germany)
Micro printer: Weihuang
Paper recorder: Iris
PT100 dual-core probes: Iris (≤0.15 °C error, Class A)
Pressure transmitter: HUBA (Switzerland)
2/3-way solenoid valves: Airtac (Taiwan)
Door limit switches: Heaven (Taiwan Tend)
Circulation fan: Xinghan Ocean Machinery (<75 dB)
Angle-seat pneumatic valves: ASCO (USA)
Steam trap: CIS
Vacuum pump: Nash (USA)
Pressure gauge: Brady
Safety valve: Guangyi
Door sealing strip: Runde medical-grade silicone rubber
SED
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Conformidade
GMP-compliant design with verification interface
GB150.1/2/3/4-2011 steel pressure vessel
Class I pressure vessel
X-ray flaw inspected with quality certificate
Limpeza e manutenção
Mirror-polished SS304 interior with no dead corners. Sanitary clamp piping in SS304 for tool-free disassembly. Decorative outer cover in stainless-steel drawn plate for easy wipe-down. SS304 sterilization cars, trolleys and plates removable for washing.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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