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Accueil / Équipements / Armoire de stérilisation ventilée / Sterilizer - Ventilation (Air-Overpressure) Sterilizer
SED-1.8TFM-J
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SED-1.8TFM-J
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SED-1.8TFM-J — Sterilizer - Ventilation Sterilizer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-1.8TFM-J is a horizontal air-over-pressure (ventilation / forced-convection) sterilizer with double-leaf motorized doors and air-pressure silicone sealing. Useful chamber 1200×750×1300 mm (~1.17 m³); design 0.3 MPa /

GMP-compliant design with verification interfaceGB150.1/2/3/4-2011 steel pressure vesselClass I pressure vesselX-ray flaw inspected with quality certificate
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Fonctionnement

Air-over-pressure mixed sterilization: clean steam and compressed air are forced through the load by one or more high-energy two-speed blowers, providing fast heat transfer and uniform temperature distribution. Process: preparation → vacuum → heat-up (steam injected) → sterilization at 126 °C, 0.25 MPa with air over-pressure to balance container pressure → cooling (cooling water through internal coils condenses the steam-air mixture; cool air flows over the load to evaporate surface water) → drying → end. Optional hot-air drying for products with high dryness requirement.

Processus de fonctionnement
1Air-over-pressure mixed sterilization: clean steam and compressed air are forced through the load by one or more high-energy two-speed blowers, providing fast heat transfer and uniform temperature distribution.
2Process: preparation → vacuum → heat-up (steam injected) → sterilization at 126 °C, 0.25 MPa with air over-pressure to balance container pressure → cooling (cooling water through internal coils condenses the steam-air mixture; cool air flows over the load to evaporate surface water) → drying → end.
3Optional hot-air drying for products with high dryness requirement.

Caractéristiques techniques

Caractéristiques de la variante : SED-1.8TFM-J

Caractéristiques

Modèle
SED-1.8TFM-J
Tension
AC380V three-phase 4-wire, 50Hz
Fluides et énergie
Drinking water 0.1–0.3 MPa. Boiler steam 0.4–0.6 MPa (or use included 72 kW clean steam generator). Compressed air 0.5–0.7 MPa for door seal, pneumatic valves and over-pressure. Cooling water for internal cooling coils. Power: AC380V three-phase 4-wire 50Hz, sterilizer 3 kW + steam generator 72 kW = 75 kW total.
Détails de conformité
Inner shell and jacket SUS304 with precision mechanical and chemical polish for GMP compliance. Class I pressure vessel built to GB150.1/2/3/4-2011, X-ray inspected with full quality certificates. Door safety interlock prevents opening under pressure. Power supply AC380V 50Hz three-phase 4-wire.
Puissance
75 kW
Pression d’air
0.5-0.7 MPa compressed air

Dimensions

Longueur
1550 mm
Largeur
1800 mm
Hauteur
2200 mm
Poids
2200 kg
Emprise au sol
External 1550 (L)×1800 (W)×2200 (H) mm, 2200 kg. Designed for double-door pass-through installation between non-sterile and sterile sides. Dedicated 72 kW steam generator skid required separately.

Matériaux

Matériaux en contact
SUS304 stainless steel inner shell and jacket; SUS304 circulation duct and cooling coils; SUS304 sterilization cars/trolleys/plates; medical-grade silicone rubber door seal (Runde)
Matériaux du bâti
SUS304 stainless steel jacket; SUS304 stainless steel drawn-plate decorative outer cover; door panel SUS304

Caractéristiques principales

Air-over-pressure mixed sterilization with clean steam and compressed air
1200×750×1300 mm useful chamber (~1.17 m³)
Double-leaf motorized doors with safety interlock and air-pressure silicone seal (Runde medical-grade)
Inner shell and jacket SUS304 with mirror-polished interior (GMP)
Internal SUS304 cooling coils (cold/hot exchange) for in-place drying
Forced circulation by Xinghan Ocean Machinery blower, <75 dB
SS304 circulation duct
Working 0.25 MPa / 126 °C; design 0.3 MPa / 130 °C; ultimate vacuum −0.095 MPa; uniformity ≤±1 °C
Class I pressure vessel built to GB150.1/2/3/4-2011 with X-ray inspection and quality certificates
Siemens S7 PLC + Siemens HMI; Weihuang micro-printer; Iris paper recorder; dual-core Pt100 probes (Iris, ≤0.15 °C error)
ASCO (USA) angle-seat pneumatic valves with 4-million-cycle life; Nash (USA) water-ring vacuum pump
HUBA (Switzerland) pressure transmitter; Airtac (Taiwan) 2/3-way solenoid valves; Heaven (Taiwan Tend) door limit switches
Ships with 72 kW clean steam generator (1 unit); 2 SUS304 sterilization cars; 2 transport trolleys; 1 set sterilization plates
Specifically engineered for plastic bottles and soft bags requiring dry, labelable surfaces after sterilization
Air over-pressure prevents container deformation and bursting during sterilization
Forced convection gives ≤±1 °C uniformity across the chamber
Pass-through double-door design for sterile/non-sterile area separation
Quoted bundle includes the 72 kW clean steam generator — true turn-key terminal sterilization

Applications

Terminal sterilization of PE/PP plastic-bottle liquid pharmaceuticals
Terminal sterilization of PVC and composite plastic soft-bag liquids (LVP)
Sterilization of canned and sealed-package food/beverage requiring dry exterior
Sterilization of products that need labeling/inspection after cooling

Secteurs

Pharmaceutical manufacturing (LVP, soft bags, ophthalmic)
Food and beverage canning
Medical device sterile packaging

Marques des composants

PLC: Siemens (Germany)
Touch screen HMI: Siemens (Germany)
Micro printer: Weihuang
Paper recorder: Iris
PT100 dual-core probes: Iris (≤0.15 °C error, Class A)
Pressure transmitter: HUBA (Switzerland)
2/3-way solenoid valves: Airtac (Taiwan)
Door limit switches: Heaven (Taiwan Tend)
Circulation fan: Xinghan Ocean Machinery (<75 dB)
Angle-seat pneumatic valves: ASCO (USA)
Steam trap: CIS
Vacuum pump: Nash (USA)
Pressure gauge: Brady
Safety valve: Guangyi
Door sealing strip: Runde medical-grade silicone rubber
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Conformité

GMP-compliant design with verification interface
GB150.1/2/3/4-2011 steel pressure vessel
Class I pressure vessel
X-ray flaw inspected with quality certificate

Nettoyage et entretien

Mirror-polished SS304 interior with no dead corners. Sanitary clamp piping in SS304 for tool-free disassembly. Decorative outer cover in stainless-steel drawn plate for easy wipe-down. SS304 sterilization cars, trolleys and plates removable for washing.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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