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SED-0.5MM-J
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SED-0.5MM-J
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SED-0.5MM-J
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SED-0.5MM-J Pulsating Vacuum Sterilizer (Pulsating Vacuum Autoclave) – a horizontal double-layer, airtight-sealed, double-leaf motorized-door sterilizer for pharmaceutical and hospital use. Inner chamber (SS316L, 6 mm) d
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Prazo de entrega
Consultar
Capacidade de produção
500 L/h
Como funciona
Pulsating-vacuum saturated-steam sterilization. The horizontal double-layer chamber (SS316L inner vessel, SS304 fully-enclosed jacket) uses pulsating vacuum exhaust to eliminate residual cold air, ensuring temperature uniformity throughout the load. Saturated steam at 0.4–0.6 MPa (working: 0.22 MPa / 134 °C) is then admitted; the steam's latent heat condenses on the sterilized items, raising them to sterilization temperature. After the sterilization hold time, vacuum drying combined with jacket heating dries the load. Process flow: Auto Preparation → Pulsating Vacuum → Heat-Up → Sterilization → Drying → End. All parameters are monitored and recorded in real time by Siemens PLC; sterilization reports (pressure, temperature, time, F0 value) are printed by the micro printer.
Processo de funcionamento
1Pulsating-vacuum saturated-steam sterilization.
2The horizontal double-layer chamber (SS316L inner vessel, SS304 fully-enclosed jacket) uses pulsating vacuum exhaust to eliminate residual cold air, ensuring temperature uniformity throughout the load.
3Saturated steam at 0.4–0.6 MPa (working: 0.22 MPa / 134 °C) is then admitted; the steam's latent heat condenses on the sterilized items, raising them to sterilization temperature.
4After the sterilization hold time, vacuum drying combined with jacket heating dries the load.
5Process flow: Auto Preparation → Pulsating Vacuum → Heat-Up → Sterilization → Drying → End.
6All parameters are monitored and recorded in real time by Siemens PLC; sterilization reports (pressure, temperature, time, F0 value) are printed by the micro printer.
Especificações técnicas
Especificações da variante: SED-0 chamber 870 × 680 × 850 mm
Especificações
Modelo
SED-0.5MM-J
Capacidade de produção
500 L/h
Tensão
AC 380 V, 50 Hz, 3-phase 5-wire
Utilidades
Electrical: AC 380 V, 50 Hz, 3-phase 5-wire, 2.5 kWh/cycle. Saturated steam 0.4–0.6 MPa, ~35 kg/cycle. Drinking water / pure water 0.1–0.3 MPa, ~200 kg/cycle. Compressed air 0.5–0.7 MPa for door sealing and pneumatic valves.
Detalhes de conformidade
Strictly designed and manufactured to pharmaceutical GMP standard with a standard GMP validation interface (real-time output and archive of sterilization records including pressure, temperature, time, and F0 value). Pressure vessel complies with GB150-2011; X-ray flaw-detected with complete quality certificates. Door safety interlocks fully comply with pressure-vessel safety-interlock standards.
Potência
2.5 kW
Pressão de ar
Compressed air 0.5~0.7 MPa; saturated steam 0.4~0.6 MPa; water 0.1~0.3 MPa; ultimate vacuum -0.095 MPa
Dimensões
Comprimento
1150 mm
Largura
1400 mm
Altura
1920 mm
Peso
1200 kg
Área de instalação
Overall 1 150 (L) × 1 400 (W) × 1 920 (H) mm; net weight 1 200 kg. Inner chamber 870 × 680 × 850 mm. Pass-through double-leaf design – install in wall between sterile and non-sterile rooms.
Materiais
Materiais de contato
SS316L inner chamber (6 mm) and door board (8 mm); SS304 door rack (sawtooth); SS304 sieve plate; SS304 sanitary-grade piping and weld fittings; medical silicone-rubber door gasket
Materiais do corpo
SS316L inner chamber – SS304 fully-enclosed jacket – SS304 1.2 mm oil-mill drawn outer decorative cover – 50 mm aluminum-silicate insulation
Características principais
Double-leaf motorized doors with airtight compressed-air-actuated medical silicone gasket
Door interlocks: operating area / sterile area separation; no steam admitted until sealed; no opening while chamber is pressurized
SS316L inner chamber (6 mm); SS304 door board (8 mm); SS304 sieve plate
50 mm aluminum-silicate insulating layer – minimizes heat radiation and conduction
SS304 1.2 mm oil-mill drawn outer decorative cover – durable and easy to clean
Siemens S7-200 PLC – 50 000-hour MTBF; full-process pressure and temperature auto-control
Taiwan TRE touch screen – bilingual, curve printing, electronic signature, administrator privileges
Beijing Weihuang micro printer (original EPSON chip) – sterilization report + temperature trend chart
ASCO USA / Burkert Germany angle-seat pneumatic valves – 4-million-cycle operating life
Shanghai Yulong water-ring vacuum pump – low noise, high vacuum
Jiangsu Santong air filter – filtration precision ≤ 0.22 μm (sterile filtration)
Taiwan Airtac solenoid valves – reliable, long service life
Switzerland HUBA pressure transmitter – high-precision, anti-interference
Iris PT100 temperature probe – Grade A accuracy, error ≤ 0.15 °C
Dual temperature channel monitoring and data storage in chamber
GMP validation interface with real-time sterilization record output and archive
Strictly GMP-compliant design with standard validation interface – supports regulatory audit
SS316L inner chamber + SS304 jacket – superior corrosion resistance for demanding sterilization cycles
Premium imported components (Siemens, ASCO, Burkert, HUBA) – validated reliability
Pass-through double-leaf door design – enables clean-room integration and batch traceability
Pulsating vacuum ensures complete cold-air removal – guaranteed temperature uniformity ≤ ±1 °C
Modular options: 36 kW clean-steam generator + 500 L/h water softener available as package
Full-cycle automation with electronic record archiving – reduces manual error and labor cost
Aplicações
Saturated-steam sterilization of clothing and dressings
Sterilization of metal medical/surgical instruments
Culture-medium sterilization
Glassware sterilization
Bowie & Dick / vacuum leak test
Pharmaceutical manufacturing sterilization cycles
Setores
Hospitals
Fabricação farmacêutica
Health authorities and research institutes
Medical device sterilization
Marcas dos componentes
SIEMENS Germany – S7-200 PLC
TRE Taiwan – touch screen
Beijing Weihuang (BRIGHTEK) – micro printer (original EPSON chip)
ASCO USA / Burkert Germany – angle-seat pneumatic valves
Shanghai Yulong – water-ring vacuum pump
Jiangsu Santong – air filter (≤ 0.22 μm)
Taiwan Airtac – solenoid valves
Zhongzhi CIS – steam trap
Beijing Brady – pressure gauge
Zhejiang Guangyi – safety valve
Switzerland HUBA – pressure transmitter
Iris – PT100 temperature probe (Grade A, ≤ 0.15 °C error)
JRPM – paperless recorder
SED
Fale com SED Sales Team
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Conformidade
Designed and manufactured to GMP standard with standard GMP validation interface
GB150-2011 (Steel Pressure Vessel) compliant
X-ray flaw-detection inspection with quality certificates from labor authority
Limpeza e manutenção
Sterilization chamber inner surface receives precision mechanical and chemical finishing for corrosion resistance and easy cleaning. Outer SS304 1.2 mm oil-mill drawn cover wipes clean. Sanitary-grade clamp-connection piping has no crevices – easy to inspect and clean. SS304 sieve plate is removable for cleaning.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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