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SED-0.5MM-J
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SED-0.5MM-J
SED · SED-0.5MM-J · Hervorgehoben

SED-0.5MM-J

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-0.5MM-J Pulsating Vacuum Sterilizer (Pulsating Vacuum Autoclave) – a horizontal double-layer, airtight-sealed, double-leaf motorized-door sterilizer for pharmaceutical and hospital use. Inner chamber (SS316L, 6 mm) d

Designed and manufactured to GMP standard with standard GMP validation interfaceGB150-2011 (Steel Pressure Vessel) compliantX-ray flaw-detection inspection with quality certificates from labor authority
Variante wählen (1)
Lieferzeit
Auf Anfrage
Durchsatz
500 L/h

Funktionsweise

Pulsating-vacuum saturated-steam sterilization. The horizontal double-layer chamber (SS316L inner vessel, SS304 fully-enclosed jacket) uses pulsating vacuum exhaust to eliminate residual cold air, ensuring temperature uniformity throughout the load. Saturated steam at 0.4–0.6 MPa (working: 0.22 MPa / 134 °C) is then admitted; the steam's latent heat condenses on the sterilized items, raising them to sterilization temperature. After the sterilization hold time, vacuum drying combined with jacket heating dries the load. Process flow: Auto Preparation → Pulsating Vacuum → Heat-Up → Sterilization → Drying → End. All parameters are monitored and recorded in real time by Siemens PLC; sterilization reports (pressure, temperature, time, F0 value) are printed by the micro printer.

Prozessbeschreibung
1Pulsating-vacuum saturated-steam sterilization.
2The horizontal double-layer chamber (SS316L inner vessel, SS304 fully-enclosed jacket) uses pulsating vacuum exhaust to eliminate residual cold air, ensuring temperature uniformity throughout the load.
3Saturated steam at 0.4–0.6 MPa (working: 0.22 MPa / 134 °C) is then admitted; the steam's latent heat condenses on the sterilized items, raising them to sterilization temperature.
4After the sterilization hold time, vacuum drying combined with jacket heating dries the load.
5Process flow: Auto Preparation → Pulsating Vacuum → Heat-Up → Sterilization → Drying → End.
6All parameters are monitored and recorded in real time by Siemens PLC; sterilization reports (pressure, temperature, time, F0 value) are printed by the micro printer.

Technische Daten

Technische Daten für Variante: SED-0 chamber 870 × 680 × 850 mm

Technische Daten

Modell
SED-0.5MM-J
Durchsatz
500 L/h
Spannung
AC 380 V, 50 Hz, 3-phase 5-wire
Versorgung
Electrical: AC 380 V, 50 Hz, 3-phase 5-wire, 2.5 kWh/cycle. Saturated steam 0.4–0.6 MPa, ~35 kg/cycle. Drinking water / pure water 0.1–0.3 MPa, ~200 kg/cycle. Compressed air 0.5–0.7 MPa for door sealing and pneumatic valves.
Konformitätsangaben
Strictly designed and manufactured to pharmaceutical GMP standard with a standard GMP validation interface (real-time output and archive of sterilization records including pressure, temperature, time, and F0 value). Pressure vessel complies with GB150-2011; X-ray flaw-detected with complete quality certificates. Door safety interlocks fully comply with pressure-vessel safety-interlock standards.
Leistung
2.5 kW
Luftdruck
Compressed air 0.5~0.7 MPa; saturated steam 0.4~0.6 MPa; water 0.1~0.3 MPa; ultimate vacuum -0.095 MPa

Abmessungen

Länge
1150 mm
Breite
1400 mm
Höhe
1920 mm
Gewicht
1200 kg
Aufstellfläche
Overall 1 150 (L) × 1 400 (W) × 1 920 (H) mm; net weight 1 200 kg. Inner chamber 870 × 680 × 850 mm. Pass-through double-leaf design – install in wall between sterile and non-sterile rooms.

Werkstoffe

Kontaktwerkstoffe
SS316L inner chamber (6 mm) and door board (8 mm); SS304 door rack (sawtooth); SS304 sieve plate; SS304 sanitary-grade piping and weld fittings; medical silicone-rubber door gasket
Gehäusewerkstoffe
SS316L inner chamber – SS304 fully-enclosed jacket – SS304 1.2 mm oil-mill drawn outer decorative cover – 50 mm aluminum-silicate insulation

Wesentliche Merkmale

Double-leaf motorized doors with airtight compressed-air-actuated medical silicone gasket
Door interlocks: operating area / sterile area separation; no steam admitted until sealed; no opening while chamber is pressurized
SS316L inner chamber (6 mm); SS304 door board (8 mm); SS304 sieve plate
50 mm aluminum-silicate insulating layer – minimizes heat radiation and conduction
SS304 1.2 mm oil-mill drawn outer decorative cover – durable and easy to clean
Siemens S7-200 PLC – 50 000-hour MTBF; full-process pressure and temperature auto-control
Taiwan TRE touch screen – bilingual, curve printing, electronic signature, administrator privileges
Beijing Weihuang micro printer (original EPSON chip) – sterilization report + temperature trend chart
ASCO USA / Burkert Germany angle-seat pneumatic valves – 4-million-cycle operating life
Shanghai Yulong water-ring vacuum pump – low noise, high vacuum
Jiangsu Santong air filter – filtration precision ≤ 0.22 μm (sterile filtration)
Taiwan Airtac solenoid valves – reliable, long service life
Switzerland HUBA pressure transmitter – high-precision, anti-interference
Iris PT100 temperature probe – Grade A accuracy, error ≤ 0.15 °C
Dual temperature channel monitoring and data storage in chamber
GMP validation interface with real-time sterilization record output and archive
Strictly GMP-compliant design with standard validation interface – supports regulatory audit
SS316L inner chamber + SS304 jacket – superior corrosion resistance for demanding sterilization cycles
Premium imported components (Siemens, ASCO, Burkert, HUBA) – validated reliability
Pass-through double-leaf door design – enables clean-room integration and batch traceability
Pulsating vacuum ensures complete cold-air removal – guaranteed temperature uniformity ≤ ±1 °C
Modular options: 36 kW clean-steam generator + 500 L/h water softener available as package
Full-cycle automation with electronic record archiving – reduces manual error and labor cost

Anwendungen

Saturated-steam sterilization of clothing and dressings
Sterilization of metal medical/surgical instruments
Culture-medium sterilization
Glassware sterilization
Bowie & Dick / vacuum leak test
Pharmaceutical manufacturing sterilization cycles

Branchen

Hospitals
Pharmazeutische Herstellung
Health authorities and research institutes
Medical device sterilization

Komponentenhersteller

SIEMENS Germany – S7-200 PLC
TRE Taiwan – touch screen
Beijing Weihuang (BRIGHTEK) – micro printer (original EPSON chip)
ASCO USA / Burkert Germany – angle-seat pneumatic valves
Shanghai Yulong – water-ring vacuum pump
Jiangsu Santong – air filter (≤ 0.22 μm)
Taiwan Airtac – solenoid valves
Zhongzhi CIS – steam trap
Beijing Brady – pressure gauge
Zhejiang Guangyi – safety valve
Switzerland HUBA – pressure transmitter
Iris – PT100 temperature probe (Grade A, ≤ 0.15 °C error)
JRPM – paperless recorder
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Konformität

Designed and manufactured to GMP standard with standard GMP validation interface
GB150-2011 (Steel Pressure Vessel) compliant
X-ray flaw-detection inspection with quality certificates from labor authority

Reinigung und Wartung

Sterilization chamber inner surface receives precision mechanical and chemical finishing for corrosion resistance and easy cleaning. Outer SS304 1.2 mm oil-mill drawn cover wipes clean. Sanitary-grade clamp-connection piping has no crevices – easy to inspect and clean. SS304 sieve plate is removable for cleaning.

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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