Accueil / Équipements / Remplisseuse automatique de gélules de petite/moyenne production (500–2499 gélules/min) / Hard Capsule Filling Machine – Fully Automatic Capsule Filling Machine

SED-800J-C

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SED · SED-800J-C · 3 unités vendues

SED-800J-C — Fully Automatic Capsule Filling Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-800J-C is a fully automatic hard-capsule filling machine for pharmaceutical and nutraceutical industries. Output 800 capsules/min (48,000/h). Fills powder (and pellets via optional device) into hard gelatin or HPMC c

Délai de livraison

Sur devis

Cadence

33600–48000 capsules/hour (800/min)

Fonctionnement

Empty hard capsules are loaded into the capsule hopper (manually or via vacuum capsule feeder) and elevated to the orientation block. An intermittent indexing turntable (Shandong precision graduator Ru83DS) carries multiple capsule-holding stations. Vacuum picks each capsule into a die hole; suction separates the body downward into the lower module while the cap stays in the upper. The lower module slides out to expose the empty bodies under the dosing plate; powder is dosed into each body cavity by the tamping/auger mechanism (optional pellet station available). The built-in dust collector pulls airborne fines. Defective (non-separated) capsules are vacuum-rejected. The lower module retracts and rises; locking push-rods press the cap onto the body. Finished capsules exit, ready for downstream polishing. The 4.9 kW Taibang main motor through Delta VFP015B21A inverter controls speed; Delta DVP14E PLC tracks per-minute/cumulative/qualified counts and triggers alarms.

Processus de fonctionnement

1Empty hard capsules are loaded into the capsule hopper (manually or via vacuum capsule feeder) and elevated to the orientation block.

2An intermittent indexing turntable (Shandong precision graduator Ru83DS) carries multiple capsule-holding stations.

3Vacuum picks each capsule into a die hole; suction separates the body downward into the lower module while the cap stays in the upper.

4The lower module slides out to expose the empty bodies under the dosing plate; powder is dosed into each body cavity by the tamping/auger mechanism (optional pellet station available).

5The built-in dust collector pulls airborne fines.

6Defective (non-separated) capsules are vacuum-rejected.

7The lower module retracts and rises; locking push-rods press the cap onto the body.

8Finished capsules exit, ready for downstream polishing.

9The 4.9 kW Taibang main motor through Delta VFP015B21A inverter controls speed; Delta DVP14E PLC tracks per-minute/cumulative/qualified counts and triggers alarms.

Caractéristiques techniques

Caractéristiques de la variante : SED-800J-C

Caractéristiques

Modèle

SED-800J-C

Cadence

33600–48000 capsules/hour (800/min)

Tension

AC 380V 50Hz 3P+N (3P4W)

Fluides et énergie

Power: AC 380V 50Hz 3P+N (3P4W), 4.9 kW main motor; 1.5 kW dust collector. Compressed air: 0.06 m³/min at 0.3 MPa. Vacuum: −0.02 to −0.06 MPa via water-ring vacuum pump (water flow 250 L/h, 20 mm inlet / 27 mm drain) OR Ruixu RX25 dry vacuum pump. Exhaust 300 m³/h.

Détails de conformité

Designed for pharmaceutical and nutraceutical use; FAT, IQ, OQ, DQ documentation packs available. Working environment: 21°C ±3°C, RH 40–55%. Fill error ≤±3% on 40–80 mesh granule >300 mg, qualified rate ≥99.5%, noise ≤75 dBA. 12-month warranty + lifetime maintenance.

Puissance

4.9 kW

Pression d’air

0.06 m3/min at 0.3 MPa compressed air; vacuum -0.02 to -0.06 MPa

Dimensions

Longueur

930 mm

Largeur

790 mm

Hauteur

1930 mm

Poids

800 kg

Emprise au sol

Approx. 0.93 × 0.79 × 1.93 m, 800 kg. Working height (room ceiling): manual feeding ≥2.6 m, vacuum feeding ≥2.8 m. Exhaust volume 300 m³/h.

Matériaux

Matériaux en contact

SUS 304 stainless steel (capsule and powder contact parts)

Matériaux du bâti

SUS 304 stainless steel panels; steel frame painted

Compatibilité

Capsule Sizes

00#-5# + A-E

Alimentation électrique

Compressed Air Consumption

0.06 m³/min m³/min

Exhaust Volume

300 m³/h m³/hour

Water Flow

250 L/h L/hour

Fonctionnement

Capsule Feeding Rate

≥99.5% %

Filling Variation

≤±3% (>300mg, 40-80 mesh granules) %

Max Capacity

800 pcs/min (48,000/hour) capsules/min

Niveau sonore

≤75 dBA dBA

Vacuum Degree

-0.02 ~ -0.06 MPa MPa

Working Humidity

40-55% %

Working Temperature

21 ±3 ℃ °C

Caractéristiques physiques

Drain Pipe Diameter

27 mm mm

Water Inlet Diameter

20 mm mm

Workshop Height (Manual Feed)

≥2.6 m m

Workshop Height (Vacuum Feed)

≥2.8 m m

Caractéristiques principales

Throughput 800 capsules/min (48,000/h)

Capsule sizes 00#–5# + safety capsules A–E (with change parts)

Fills powder; optional pellet filling station

Qualified rate ≥99.5%; fill error ≤±3% on 40–80 mesh / >300 mg fill

Auto-orient, open, fill, close — fully automated cycle

Working noise ≤75 dBA

One set of mold with grooved capsule locking pins (protect from denting) included

Delta DVP14E PLC + Weinview TK6070Hi HMI — per-min/cumulative/qualified counters

Delta VFP015B21A inverter on 4.9 kW Taibang R27DM90L4 main motor

Shandong Ru83DS precision intermittent indexing graduator

Ruixu RX25 dry vacuum pump (water-ring vacuum pump also supported)

1.5 kW Zhejiang dust collector

Japanese SDE/IKO linear bearings, needle roller bearings, deep groove ball bearings

FAT, IQ, OQ, DQ documentation available

Defective capsule auto-reject

Working environment: 21°C ±3°C, RH 40–55%

Compressed air: 0.06 m³/min at 0.3 MPa

Exhaust volume 300 m³/h

Optional powder collector function (recovers unfilled powder for direct re-use)

Mid-tier 48,000 cph throughput — solid step up from the SED-2500J family

≤±3% fill accuracy + ≥99.5% qualified rate on grade-A capsules

Grooved locking pins included — no capsule denting on lock-up, smaller reject pile

Full validation documentation pack (FAT, IQ, OQ, DQ) included — clean handoff to QA/CSV teams

Dust collector and dry vacuum pump included; pellet station bolt-on later

Reliable Delta + Weinview + Taibang + Japanese-bearing component package — broad service network

Applications

Hard gelatin or HPMC capsule powder filling

Pellet filling (optional add-on)

Capsule sizes 00#, 0#, 1#, 2#, 3#, 4#, 5# and safety capsules A–E

Pharmaceutical solid-dose manufacturing

Nutraceutical and supplement encapsulation

Secteurs

Pharmaceutique

Nutraceutical / dietary supplement

Marques des composants

Delta (DVP14E PLC, VFP015B21A inverter, Taiwan)

WEINVIEW (TK6070Hi touch screen, Taiwan)

Taibang (R27DM90L4 WB150 main motor, Taiwan)

Shandong (Ru83DS-10/06 precision intermittent graduator, China)

Ruixu (RX25 dry vacuum pump)

Zhejiang (1.5 kW dust collector, China)

Japanese SDE / IKO bearings (linear bearings, needle roller bearings, deep groove ball bearings)

CHINT (NR2-25 thermal relay, CJX2 contactors, DZ47C5 breakers, China)

Shanghai (LJC30A-H-Z/AB2 proximity sensor, China)

SED

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