Inicio / Equipos / Llenadora automática de cápsulas de producción pequeña/mediana (500–2499 cápsulas/min) / Hard Capsule Filling Machine – Fully Automatic Capsule Filling Machine
SED-800J-C
Consultar
SED · SED-800J-C · 3 unidades vendidas
SED-800J-C — Fully Automatic Capsule Filling Machine
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SED-800J-C is a fully automatic hard-capsule filling machine for pharmaceutical and nutraceutical industries. Output 800 capsules/min (48,000/h). Fills powder (and pellets via optional device) into hard gelatin or HPMC c
Plazo de entrega
Consultar
Capacidad de producción
33600–48000 capsules/hour (800/min)
Funcionamiento
Empty hard capsules are loaded into the capsule hopper (manually or via vacuum capsule feeder) and elevated to the orientation block. An intermittent indexing turntable (Shandong precision graduator Ru83DS) carries multiple capsule-holding stations. Vacuum picks each capsule into a die hole; suction separates the body downward into the lower module while the cap stays in the upper. The lower module slides out to expose the empty bodies under the dosing plate; powder is dosed into each body cavity by the tamping/auger mechanism (optional pellet station available). The built-in dust collector pulls airborne fines. Defective (non-separated) capsules are vacuum-rejected. The lower module retracts and rises; locking push-rods press the cap onto the body. Finished capsules exit, ready for downstream polishing. The 4.9 kW Taibang main motor through Delta VFP015B21A inverter controls speed; Delta DVP14E PLC tracks per-minute/cumulative/qualified counts and triggers alarms.
Proceso de funcionamiento
1Empty hard capsules are loaded into the capsule hopper (manually or via vacuum capsule feeder) and elevated to the orientation block.
2An intermittent indexing turntable (Shandong precision graduator Ru83DS) carries multiple capsule-holding stations.
3Vacuum picks each capsule into a die hole; suction separates the body downward into the lower module while the cap stays in the upper.
4The lower module slides out to expose the empty bodies under the dosing plate; powder is dosed into each body cavity by the tamping/auger mechanism (optional pellet station available).
5The built-in dust collector pulls airborne fines.
6Defective (non-separated) capsules are vacuum-rejected.
7The lower module retracts and rises; locking push-rods press the cap onto the body.
8Finished capsules exit, ready for downstream polishing.
9The 4.9 kW Taibang main motor through Delta VFP015B21A inverter controls speed; Delta DVP14E PLC tracks per-minute/cumulative/qualified counts and triggers alarms.
Especificaciones técnicas
Especificaciones de la variante: SED-800J-C
Especificaciones
Modelo
SED-800J-C
Capacidad de producción
33600–48000 capsules/hour (800/min)
Tensión
AC 380V 50Hz 3P+N (3P4W)
Suministros
Power: AC 380V 50Hz 3P+N (3P4W), 4.9 kW main motor; 1.5 kW dust collector. Compressed air: 0.06 m³/min at 0.3 MPa. Vacuum: −0.02 to −0.06 MPa via water-ring vacuum pump (water flow 250 L/h, 20 mm inlet / 27 mm drain) OR Ruixu RX25 dry vacuum pump. Exhaust 300 m³/h.
Detalles de conformidad
Designed for pharmaceutical and nutraceutical use; FAT, IQ, OQ, DQ documentation packs available. Working environment: 21°C ±3°C, RH 40–55%. Fill error ≤±3% on 40–80 mesh granule >300 mg, qualified rate ≥99.5%, noise ≤75 dBA. 12-month warranty + lifetime maintenance.
Potencia
4.9 kW
Presión de aire
0.06 m3/min at 0.3 MPa compressed air; vacuum -0.02 to -0.06 MPa
Dimensiones
Longitud
930 mm
Anchura
790 mm
Altura
1930 mm
Peso
800 kg
Superficie de instalación
Approx. 0.93 × 0.79 × 1.93 m, 800 kg. Working height (room ceiling): manual feeding ≥2.6 m, vacuum feeding ≥2.8 m. Exhaust volume 300 m³/h.
Materiales
Materiales en contacto
SUS 304 stainless steel (capsule and powder contact parts)
Materiales del cuerpo
SUS 304 stainless steel panels; steel frame painted
Compatibilidad
Capsule Sizes
00#-5# + A-E
Electricidad
Compressed Air Consumption
0.06 m³/min m³/min
Exhaust Volume
300 m³/h m³/hour
Water Flow
250 L/h L/hour
Funcionamiento
Capsule Feeding Rate
≥99.5% %
Filling Variation
≤±3% (>300mg, 40-80 mesh granules) %
Max Capacity
800 pcs/min (48,000/hour) capsules/min
Nivel de ruido
≤75 dBA dBA
Vacuum Degree
-0.02 ~ -0.06 MPa MPa
Working Humidity
40-55% %
Working Temperature
21 ±3 ℃ °C
Características físicas
Drain Pipe Diameter
27 mm mm
Water Inlet Diameter
20 mm mm
Workshop Height (Manual Feed)
≥2.6 m m
Workshop Height (Vacuum Feed)
≥2.8 m m
Características principales
Throughput 800 capsules/min (48,000/h)
Capsule sizes 00#–5# + safety capsules A–E (with change parts)
Fills powder; optional pellet filling station
Qualified rate ≥99.5%; fill error ≤±3% on 40–80 mesh / >300 mg fill
Auto-orient, open, fill, close — fully automated cycle
Working noise ≤75 dBA
One set of mold with grooved capsule locking pins (protect from denting) included
Delta DVP14E PLC + Weinview TK6070Hi HMI — per-min/cumulative/qualified counters
Delta VFP015B21A inverter on 4.9 kW Taibang R27DM90L4 main motor
Shandong Ru83DS precision intermittent indexing graduator
Ruixu RX25 dry vacuum pump (water-ring vacuum pump also supported)
1.5 kW Zhejiang dust collector
Japanese SDE/IKO linear bearings, needle roller bearings, deep groove ball bearings
FAT, IQ, OQ, DQ documentation available
Defective capsule auto-reject
Working environment: 21°C ±3°C, RH 40–55%
Compressed air: 0.06 m³/min at 0.3 MPa
Exhaust volume 300 m³/h
Optional powder collector function (recovers unfilled powder for direct re-use)
Mid-tier 48,000 cph throughput — solid step up from the SED-2500J family
≤±3% fill accuracy + ≥99.5% qualified rate on grade-A capsules
Grooved locking pins included — no capsule denting on lock-up, smaller reject pile
Full validation documentation pack (FAT, IQ, OQ, DQ) included — clean handoff to QA/CSV teams
Dust collector and dry vacuum pump included; pellet station bolt-on later
Reliable Delta + Weinview + Taibang + Japanese-bearing component package — broad service network
Aplicaciones
Hard gelatin or HPMC capsule powder filling
Pellet filling (optional add-on)
Capsule sizes 00#, 0#, 1#, 2#, 3#, 4#, 5# and safety capsules A–E
Pharmaceutical solid-dose manufacturing
Nutraceutical and supplement encapsulation
Sectores
Farmacéutico
Nutraceutical / dietary supplement
Marcas de componentes
Delta (DVP14E PLC, VFP015B21A inverter, Taiwan)
WEINVIEW (TK6070Hi touch screen, Taiwan)
Taibang (R27DM90L4 WB150 main motor, Taiwan)
Shandong (Ru83DS-10/06 precision intermittent graduator, China)
Ruixu (RX25 dry vacuum pump)
Zhejiang (1.5 kW dust collector, China)
Japanese SDE / IKO bearings (linear bearings, needle roller bearings, deep groove ball bearings)
CHINT (NR2-25 thermal relay, CJX2 contactors, DZ47C5 breakers, China)
Shanghai (LJC30A-H-Z/AB2 proximity sensor, China)
SED
Hable con SED Sales Team
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Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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