Accueil / Équipements / Ligne de lavage, remplissage et scellage de flacons plastiques pour injectables / Plastic Injection Bottle Washing, Filling and Sealing Production Line

SED-7000SPXGF-H

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SED-7000SPXGF-H

SED · SED-7000SPXGF-H · En vedette

SED-7000SPXGF-H — Plastic Injection Bottle Washing, Filling and Sealing Production Line

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The SED-7000SPXGF-H (PP infusion bottle) is an automated washing, filling, and heat-welding sealing production line for large-volume parenteral (LVP) plastic infusion bottles. Production capacity: ≥7000 bottles/hour (sta

GMP (class B+A environment)

Délai de livraison

Sur devis

Cadence

7000 bottles/hour

Fonctionnement

The integrated wash-fill-seal machine operates with all three workstations (washing, filling, sealing) using a main rotary configuration. Mechanical gripper clamps the bottle neck for precise positioning and inter-station transfer — never contacting the bottle body or base — maintaining product cleanliness and preventing damage. The washing station uses air washing (30 positions). The filling station uses 24 diaphragm valves (Gemü, DN10) for precise liquid filling. The sealing station uses non-contact heat-welding (hot-melt fusion) to seal the cap onto the bottle. The machine can directly interface with upstream/downstream lines without format change parts when switching bottle sizes within the compatible range.

Processus de fonctionnement

1The integrated wash-fill-seal machine operates with all three workstations (washing, filling, sealing) using a main rotary configuration.

2Mechanical gripper clamps the bottle neck for precise positioning and inter-station transfer — never contacting the bottle body or base — maintaining product cleanliness and preventing damage.

3The washing station uses air washing (30 positions).

4The filling station uses 24 diaphragm valves (Gemü, DN10) for precise liquid filling.

5The sealing station uses non-contact heat-welding (hot-melt fusion) to seal the cap onto the bottle.

6The machine can directly interface with upstream/downstream lines without format change parts when switching bottle sizes within the compatible range.

Caractéristiques techniques

Caractéristiques de la variante : SED-7000SPXGF-H

Caractéristiques

Modèle

SED-7000SPXGF-H

Cadence

7000 bottles/hour

Tension

380V 50Hz 3Φ

Fluides et énergie

Cooling water: 2–3 t/h at 0.2–0.4 MPa, 14–20°C; clean air (sterile): 2–3 m³/min at 0.6–0.8 MPa, dry and oil-free, filtration 0.22 µm; compressed air: 0.2–0.3 m³/min at 0.6–0.8 MPa, dry slightly-oiled, filtration 40 µm; power 380 V/50 Hz 27 kW

Puissance

27 kW

Pression d’air

0.6-0.8 MPa (clean air); 0.6-0.8 MPa (compressed air)

Dimensions

Longueur

4480 mm

Largeur

2000 mm

Hauteur

2200 mm

Poids

5000 kg

Matériaux

Matériaux en contact

316L stainless steel and pharmaceutical-grade silicone tubing (all drug-contact surfaces)

Matériaux du bâti

304 stainless steel (non-contact structural parts)

Caractéristiques principales

Integrated air-wash + fill + heat-weld-seal in one rotary machine

30 air-washing positions, 24 filling positions, 24 sealing positions

Production capacity ≥7000 bottles/hour (100/250 ml stable rate)

Compatible with 100/250/500/1000 ml plastic infusion bottles (stand-up and conventional)

Mechanical gripper clamps bottle neck — no contact with body or base

Non-contact heat-welding cap seal for hermetic closure

Omron PLC + Omron colour touchscreen control

No format-change parts required when switching bottle sizes

Direct-connect (in-line) with upstream/downstream equipment

GMP class B+A environment compliance

Noise <75 dB

Bilingual (Chinese/English) operation menu

Power breakdown: heating 20 kW, main motor 4 kW, track motor 0.75 kW, air pump 1.5 kW

High efficiency production — ≥7000 bottles/hour stable throughput

Superior infusion quality — no bottle contact contamination via gripper-neck transfer

GMP-compliant — meets class B+A cleanroom environment requirements

No format-change parts — switch between bottle sizes directly

Direct in-line connection — integrates seamlessly into existing production lines

Applications

Large-volume parenteral (LVP) plastic infusion bottle filling and sealing

PP infusion bottle production line

100–1000 ml plastic infusion bottle manufacturing

Secteurs

Pharmaceutical manufacturing (intravenous infusion production)

Marques des composants

PLC

Omron

Colour touchscreen

Omron

Speed reducer

Hangzhou Hangtian

Main motor

Shanghai Dedong

Sliding bearing

igus

Filling diaphragm valve

Gemü

Drug inlet diaphragm valve

SED

Conductive slip ring

Quansheng

Linear guide

Taiwan

Photoelectric switch

SICK

Proximity switch

TURCK

Needle fibre-optic switch

BANNER

Circuit breaker

ABB

Contactor

ABB

Small relay

Omron

SED

Échangez avec SED Sales Team

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Conformité

GMP (class B+A environment)