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SED-400J-A
Sur devis
SED-400J-A
SED · SED-400J-A · En vedette

SED-400J-A — Automatic Hard Capsule Filling Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-400J-A Automatic Capsule Filling Machine. Adopts hole-plug filling, batch-type (intermittent) running, and frequency conversion speed control. Suitable for the whole capsule filling process: capsule feeding, separati

Délai de livraison
Sur devis
Cadence
16800–24000 capsules/min

Fonctionnement

Hole-plug filling on a fully enclosed ten-position rotating table with intermittent indexing. Empty capsules are fed via hopper and separated by vacuum into upper and lower mold modules. Powder is dosed into the capsule body via a metering (dosing) disc; unfilled/empty capsules are rejected automatically. Capsule body and cap are locked together at the closing station; finished capsules are ejected and collected. Mold holes are cleaned by the integrated dust collector before the next cycle. PLC controls cycle, dosing, and reject logic. Delta PLC + Weintek HMI + cam indexer drive.

Processus de fonctionnement
1Hole-plug filling on a fully enclosed ten-position rotating table with intermittent indexing.
2Empty capsules are fed via hopper and separated by vacuum into upper and lower mold modules.
3Powder is dosed into the capsule body via a metering (dosing) disc; unfilled/empty capsules are rejected automatically.
4Capsule body and cap are locked together at the closing station; finished capsules are ejected and collected.
5Mold holes are cleaned by the integrated dust collector before the next cycle.
6PLC controls cycle, dosing, and reject logic.
7Delta PLC + Weintek HMI + cam indexer drive.

Caractéristiques techniques

Caractéristiques de la variante : SED-400J-A

Caractéristiques

Modèle
SED-400J-A
Cadence
16800–24000 capsules/min
Tension
380V 50Hz 3P
Fluides et énergie
Total power 3.75 kW @ 380V 50Hz 3-phase
Détails de conformité
Sealed turning/transmission parts prevent oil contamination; powder shelter and recycle channel reduce dust on bench surface.
Puissance
3.75 kW

Dimensions

Longueur
800 mm
Largeur
970 mm
Hauteur
1870 mm
Poids
600 kg
Emprise au sol
800 × 970 × 1870 mm (L × W × H)

Matériaux

Matériaux en contact
Stainless steel for capsule and powder contact surfaces
Matériaux du bâti
Sealed rotating table; powder shelter around dosing pan

Caractéristiques principales

Output 400 capsules/min (3 die holes)
Applicable capsule sizes 00#–4#
Filling variation ±3% to ±4%
Noise ≤78 dB(A)
Empty capsule qualified rate ≥99.9%; filled capsule qualified rate ≥99.5%
Fully enclosed ten-position rotating table
Delta PLC (14ES) + Weintek touch screen (TK6070IP) control with CN/EN interface
Real-time per-minute and cumulative output display
Auto stop on insufficient powder; capsule-shortage alarm
Fault diagnosis display
Frequency conversion speed control
Powder shelter around dosing pan recycles spilled powder via dedicated channel
Sealed turning parts — no oil contamination risk
Small footprint (800×970×1870 mm), weight 600 kg, power 3.75 kW @ 380V 50Hz 3P
Fast mold change, easy to clean
International-brand bearings (IKO Japan) and electricals for stability and reliability
Best suited for domestic machine-made capsules (domestic capsule adaptability)
Fully sealed work area: GMP-friendly, no oil cross-contamination
High capsule fill rate (≥99.5%); empty capsule rate ≥99.9%
Tight dose tolerance ±3% to ±4%
Low noise high-speed operation ≤78 dB(A)

Applications

Powder filling into hard gelatin/HPMC capsules (00#–4#)
Micro-pellet capsule filling

Secteurs

Pharmaceutique
Health supplements
Nutraceuticals

Marques des composants

Touch screen (TK6070IP)
Weintek (Weilun)
PLC (14ES)
Delta
Inverter (ATV13-2S1R5GH, 1.5 kW)
Delta
Switch power supply (S-35-24)
Mean Well
AC contactor (NXC-12 / NXC-25)
Chint
Thermal relay (NXR-25)
Chint
Air switch (3P25A / 1P6A)
Chint
Material level detector (PD-M25NB)
Dongtou
Main motor (YSJ1100W-4P, 1.1 kW)
Tung Lee
Bearings (EASE)
IKO
Vacuum pump (SK series)
Shanghai Xinhuan
Dust collector (XCJ series)
In-house
High-precision cam indexer (83-6, 83-8)
Zhejiang Zhongli
SED
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Nettoyage et entretien

Pre-production: clean all parts in direct contact with product using alcohol. Post-shift: disassemble mold components, clean with appropriate solvent or water. Lubricate cam and moving parts per maintenance schedule.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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