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SED-4-2400BRG-Q

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SED-4-2400BRG-Q

SED · SED-4-2400BRG-Q · En vedette

SED-4-2400BRG-Q — Semi-Automatic IV Soft-Bag Filling and Sealing Machine

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SED-4-2400BRG-Q semi-automatic IV soft-bag filling and sealing machine. 4 filling heads. Worker manually loads empty bags onto the fixture, then a foot pedal triggers automatic filling, stoppering, and discharge. Two par

CEGMP-ready (with E+H mass meter)FDA-ready (with E+H mass meter)

Délai de livraison

Sur devis

Cadence

1200–2000 bags/hour

Fonctionnement

Worker loads empty soft IV bags onto the work-position fixture and presses the foot pedal. The machine clamps the bag mouth onto the filling head; a turbine flow meter (or optional E+H Coriolis mass flow meter for GMP/FDA-grade) and pneumatic diaphragm valve dose drug solution at 3–6 bar (0.3–0.5 MPa fill pressure) and ≤80°C, ±1% accuracy, with no-bag = no-fill interlock. After fill, the vibration bowl orients sealing-stoppers, vacuum mechanical hand picks each stopper and presses it into the bag port; no-bag = no-stopper, missing-cap alarm. Pneumatic gripper opens, bag drops onto exit conveyor or collection box. CIP runs by valve-open timing on touchscreen; SIP runs by sensing sterilization temperature and exposure time (steam supplied externally).

Processus de fonctionnement

1Worker loads empty soft IV bags onto the work-position fixture and presses the foot pedal.

2The machine clamps the bag mouth onto the filling head; a turbine flow meter (or optional E+H Coriolis mass flow meter for GMP/FDA-grade) and pneumatic diaphragm valve dose drug solution at 3–6 bar (0.3–0.5 MPa fill pressure) and ≤80°C, ±1% accuracy, with no-bag = no-fill interlock.

3After fill, the vibration bowl orients sealing-stoppers, vacuum mechanical hand picks each stopper and presses it into the bag port; no-bag = no-stopper, missing-cap alarm.

4Pneumatic gripper opens, bag drops onto exit conveyor or collection box.

5CIP runs by valve-open timing on touchscreen; SIP runs by sensing sterilization temperature and exposure time (steam supplied externally).

Caractéristiques techniques

Caractéristiques de la variante : SED-4-2400BRG-Q

Caractéristiques

Modèle

SED-4-2400BRG-Q

Cadence

1200–2000 bags/hour

Tension

220V

Fluides et énergie

220V power supply (max 5 kW); dry oil-free compressed air 0.65–0.8 MPa, 800 L/min; customer-supplied CIP wash water and overheated steam for SIP; fill liquid supplied by customer via standard tri-clamp connection

Puissance

5 kW

Pression d’air

0.65-0.8 MPa, 800 L/min (clean dry oil-free)

Dimensions

Longueur

1200 mm

Largeur

1000 mm

Hauteur

1700 mm

Emprise au sol

1200 × 1000 mm base footprint, 1700 mm height

Matériaux

Matériaux en contact

SS316 stainless steel (drug-contact piping, filling heads); medical silicone rubber tubing; rated for 121°C terminal sterilization

Matériaux du bâti

SS304 stainless steel (frame, structural parts, control cabinet); SS304 + high-clarity polycarbonate (safety doors and windows); SS304 IP54 control cabinet

Caractéristiques principales

Semi-automatic — operator places bag, machine fills + stoppers + discharges

4 filling heads, 2 parallel work-zones (independent)

Compatible bag sizes 100–500 ml (line spec) / 100–1000 ml product line range

Throughput 1200–2000 bags/hour @100 ml (operator-, pressure- and air-dependent)

Standard sanitary turbine flow meter; optional E+H Coriolis mass flow meter (GMP/FDA grade)

Filling: ±1% accuracy, fill pressure 0.3–0.5 MPa, fill temp ≤80°C

On-board CIP/SIP plumbing and program (water + steam supplied by customer)

Pipework rated 125°C; wetted parts withstand 121°C terminal sterilization

No-bag = no fill / no stopper, missing-cap alarm

High-clarity polycarbonate safety doors and observation windows

Touchscreen with auto/manual modes, full alarms

IP54 SS304 control cabinet integrated into machine

CE certified — direct medical-product applicability

GMP/FDA upgrade path via E+H mass flow meter (4 sets) — protects against turbine-meter EMI errors

Compact 1.2×1.0×1.7 m footprint at 1200–2000 bags/hour

Built-in CIP/SIP avoids separate cleaning skid

Best-in-class component selection: Siemens PLC,SMC/Airtac pneumatics,Schneider electrical,Keyence sensors,Xinlai sanitary diaphragm valves,medical silicone tubing

Applications

100–500 ml IV soft-bag filling and stoppering

Pharmaceutical IV bag manufacturing (medical-grade liquids)

Secteurs

Pharmaceutical (sterile IV / parenteral solutions)

Marques des composants

PLC

Siemens

Pneumatic cylinders + valves

SMC / Airtac

Sensors

SMC / Airtac / Keyence

Circuit breakers + low-voltage

Schneider

Sanitary diaphragm valves

Xinlai

Photo-fiber sensor

Keyence

Optional GMP/FDA mass flow meter

Endress+Hauser (E+H)

SED

Échangez avec SED Sales Team

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Conformité

GMP-ready (with E+H mass meter)

FDA-ready (with E+H mass meter)