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Accueil / Équipements / Lyophilisateur à bouchage automatique — grand (FDG) / Dryer – Freeze Dryer (Vial-Scale Vacuum Freeze Dryer)
SED-25FDG-Z
Sur devis
SED-25FDG-Z
SED · SED-25FDG-Z · En vedette

SED-25FDG-Z — Freeze Dryer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-25FDG-Z is a large-scale pharmaceutical vacuum freeze dryer with a 25.2 m² freeze-drying area across 14+1 shelf layers. It is designed for vial freeze-drying with a nominal capacity of 76,440 vials per batch (ran

GMPGB/T5226.1-1996
Délai de livraison
Sur devis
Cadence
53130–99750 vials

Fonctionnement

Vials filled with product are loaded on the shelves. The shelves are cooled by the BITZER refrigeration circuit to freeze the product. The chamber is then evacuated to ≤5 Pa by the BAOSI twin-rotor pump backed by the BSC screw pump. Heat is applied through the shelves (shelf temperature up to +80 °C) under PLC-controlled ramping, causing sublimation of the ice. Water vapour condenses on the cold trap, which is also cooled by the BITZER circuit. DANFOSS energy-regulation devices optimise compressor efficiency throughout the cycle. After primary and secondary drying, the chamber is backfilled and vials are unloaded. The cold trap is easy to defrost and clean. Operation can be controlled from multiple rooms with interlocked panels.

Processus de fonctionnement
1Vials filled with product are loaded on the shelves.
2The shelves are cooled by the BITZER refrigeration circuit to freeze the product.
3The chamber is then evacuated to ≤5 Pa by the BAOSI twin-rotor pump backed by the BSC screw pump.
4Heat is applied through the shelves (shelf temperature up to +80 °C) under PLC-controlled ramping, causing sublimation of the ice.
5Water vapour condenses on the cold trap, which is also cooled by the BITZER circuit.
6DANFOSS energy-regulation devices optimise compressor efficiency throughout the cycle.
7After primary and secondary drying, the chamber is backfilled and vials are unloaded.
8The cold trap is easy to defrost and clean.
9Operation can be controlled from multiple rooms with interlocked panels.

Caractéristiques techniques

Caractéristiques de la variante : SED-25FDG-Z

Caractéristiques

Modèle
SED-25FDG-Z
Cadence
53130–99750 vials
Tension
380V
Fluides et énergie
Cooling water: 50 m³/h
Puissance
120 kW
Pression d’air
0.5-0.6MPa

Dimensions

Longueur
7200 mm
Largeur
2500 mm
Hauteur
4300 mm
Poids
12000 kg

Matériaux

Matériaux en contact
AISI 304 acier inoxydable
Matériaux du bâti
AISI 304 acier inoxydable

Caractéristiques principales

25.2 m² freeze-drying area
14+1 shelf layers
Shelf temperature range -50 °C to +80 °C
Water-cooled condensing
Ultimate vacuum ≤5 Pa
GMP-compliant construction
BITZER refrigeration with DANFOSS energy-regulation for efficiency
Automated control system (FATEK PLC + HMI)
Multiple safety protection measures
Cold trap easy to defrost and clean
Cooling water requirement 50 m³/h
GMP-compliant design
High-efficiency DANFOSS energy-regulation device
Automated control system with FATEK PLC

Applications

Vial freeze-drying (pharmaceutical injectables)
Freeze-drying of liquid materials in vials
Large-scale pharmaceutical batch freeze drying

Secteurs

Pharmaceutique

Marques des composants

Refrigeration compressor
BITZER
Expansion valve
DANFOSS
Electromagnetic valve
DANFOSS
Oil separator
ZOER
High-pressure controller
DANFOSS
Low-pressure controller
DANFOSS
Oil pressure differential controller
DANFOSS
Sight glass
DANFOSS
Motor over-temperature protector
BITZER
Refrigerant auto-recovery after shutdown
DANFOSS
Energy regulation device
DANFOSS
Acid-removal/drying filter
DANFOSS
Pressure gauge
LR/REFCO
Gas-liquid separator
ZOER
Water-cooled condenser
Nanjing Jindian
Twin-rotor pump
BAOSI
Screw pump
Ningbo BSC
Vacuum gauge
Jinbao
Circulation pump
GRUNDFOS
PLC controller
FATEK
HMI touch screen
Kunluntongai
Intermediate relay
Zhengtai
AC contactor
Zhengtai
Air circuit breaker
Zhengtai
Power supply
Hengxiao
SED
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Consultez les horaires et la disponibilité de l’équipe

Conformité

GMP
GB/T5226.1-1996

Nettoyage et entretien

Cold trap is easy to defrost and clean.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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