Accueil / Équipements / Remplisseuse de poudre et boucheuse de flacons / Vial Filling, Rubber-Stopper Insertion and Crimping Integrated Machine (Online Weighing)

SED-1FGX-3

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SED-1FGX-3

SED · SED-1FGX-3 · En vedette

SED-1FGX-3 — Vial Filling, Rubber-Stopper Insertion and Crimping Integrated Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-1FGX-3 is an integrated vial filling + stopper-insertion + crimping machine with online weight checking for the sterile-powder vial line. New-generation high-speed online-weighing electromagnetic vibratory filler. Li

GMPIEC-61131 (PLC programming)21 CFR Part 11 (computer system, optional)GAMP 5 (automated control system, optional)Class-100 local laminar flow within Class-100,000 cleanroom

Choisir une variante (2)

Délai de livraison

Sur devis

Cadence

15 flacons/min

Fonctionnement

Vial infeed platform (with light inspection + tempered-glass surface) → vibratory bottle unscrambler seats plastic/glass vials into synchronous-belt carrier modules (2 or more vials per module) → synchronous belt carries vials to the filling station → microprocessor auto-calculates and controls electromagnetic vibration frequency to dispense powder via transition funnel into vials → balance weighs filled vials (undersized fill sent to dedicated reclaim hopper) → synchronous belt carries vials to stopper-insertion station → gripper picks up rubber stopper and inserts into bottle mouth (missing-stopper auto-rejection) → carry to crimping station → crimped vials conveyed to next process. Full operation under Class-100 H14 laminar-flow filter.

Processus de fonctionnement

1Vial infeed platform (with light inspection + tempered-glass surface) → vibratory bottle unscrambler seats plastic/glass vials into synchronous-belt carrier modules (2 or more vials per module) → synchronous belt carries vials to the filling station → microprocessor auto-calculates and controls electromagnetic vibration frequency to dispense powder via transition funnel into vials → balance weighs filled vials (undersized fill sent to dedicated reclaim hopper) → synchronous belt carries vials to stopper-insertion station → gripper picks up rubber stopper and inserts into bottle mouth (missing-stopper auto-rejection) → carry to crimping station → crimped vials conveyed to next process.

2Full operation under Class-100 H14 laminar-flow filter.

Caractéristiques techniques

Caractéristiques de la variante : SED-1FGX-3 integrated filling + stopper-insertion + crimping machine

Caractéristiques

Modèle

SED-1FGX-3

Cadence

15 flacons/min

Tension

380V

Fluides et énergie

Power: 380 V; total machine power ~18 kW. Clean compressed air: 0.4–0.6 MPa, ~1–2 m³/h (cylinder drive). Vacuum source: -6×10⁻² MPa, 20–50 L/min (customer supply). HEPA exhaust, vial washer, oven — customer supply.

Détails de conformité

Complies with GMP; PLC programming compliant with IEC-61131; computer/electronic systems compliant with 21 CFR Part 11; automated control compliant with GAMP 5; Class-100 laminar flow (H14 HEPA, ≥0.45 m/s). Customer to provide: vial washer, oven interlayer exhaust fan (HEPA exhaust box if required), vacuum source, compressed air and other utilities.

Puissance

18 kW

Pression d’air

0.4-0.6 MPa (clean compressed air, ~1-2 m³/h for cylinders)

Dimensions

Poids

2500 kg

Caractéristiques principales

Fill + stopper-insertion + crimping all-in-one integrated machine

Electromagnetic vibratory dosing + online weighing

Compatible bottle sizes: 10–100 ml vials

Compatible stoppers: standard rubber stoppers, full-compression rubber stoppers

Design throughput: 10 ml vial / 1.0–2.0 g fill ≥15 vials/min

Stable throughput: ≥10 vials/min

Fill range: 0.5–2.5 g

Fill variation: ±1% at 1.0–2.0 mg fill

Bottle breakage rate: ≤0.05%

Stopper-insertion failure rate detection: ≥99.5%

Missing-stopper auto-rejection (sensor): ≥99.5%

Integrated Class-100 laminar flow: H14 HEPA filter, air velocity ≥0.45 m/s

In-line vacuum sampling/rejection: -6×10⁻² MPa, 20–50 L/min

Noise at 1 m: ≤70 dBA

Automatic production counting display

PLC programming compliant with IEC-61131

Optional: 21 CFR Part 11 + GAMP 5 compliant (with central computer storage/recording)

Fill + stopper + crimp three-in-one — saves floor space and process steps

Electromagnetic vibratory dosing + online weighing dual redundancy: fill accuracy ±1%

Integrated Class-100 laminar flow for aseptic filling

Ultra-low bottle breakage rate (≤0.05%)

Compliant with IEC-61131 / 21 CFR Part 11 / GAMP 5 (pharma regulatory)

Includes 10 ml tooling as standard

Media-fill option (peristaltic pump, optional)

Applications

10–100 ml vial sterile powder filling

Antibiotic sterile powder-for-injection dispensing

Sterile lyophilised vial filling + stoppered + crimping

Media-fill validation (optional peristaltic pump)

Secteurs

Pharmaceutique

Sterile preparations

Biopharmaceutical

SED

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Conformité

GMP

IEC-61131 (PLC programming)

21 CFR Part 11 (computer system, optional)

GAMP 5 (automated control system, optional)

Class-100 local laminar flow within Class-100,000 cleanroom