Accueil / Équipements / Encartonneuse horizontale standard WZH (20-120 boîtes/min) / Cartoning Machine - Horizontal Cartoning Machine

SED-100WZH-D

Sur devis

SED · SED-100WZH-D · 2 unités vendues

SED-100WZH-D — Cartoning Machine - Horizontal Cartoning Machine

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SED-100WZH-D multi-functional automatic horizontal cartoning machine — Schneider-electrical configuration of SED's WZH cartoning platform. Performs automatic feeding, box opening, product insertion, batch-number printing

Designed and manufactured to current GMP standards

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Délai de livraison

Sur devis

Cadence

30–100 cartons/min (stable; max 100)

Fonctionnement

Intermittent-motion driven by a 1.5 kW main motor under Schneider VFD control. (1) SMC ZL112 vacuum generator picks one carton from magazine and opens it at a wide angle. (2) Bottle aligner/feeder + servo-driven bottle-loading device queue products; product chain pushes product into open carton. (3) Mechanical or hot-melt-glue station seals carton flaps. (4) Inkjet/hot-stamp coder prints batch number. (5) Panasonic CX441 photoelectric eyes verify presence at every station; missing/empty cartons trigger auto-stop with audible alarm. Omron 1000-PPR encoder synchronizes all stations. Schneider Modbus HMI handles recipe and live-rate display; size changeover by panel adjustment — no mold swap.

Processus de fonctionnement

1Intermittent-motion driven by a 1.5 kW main motor under Schneider VFD control.

2(1) SMC ZL112 vacuum generator picks one carton from magazine and opens it at a wide angle.

3(2) Bottle aligner/feeder + servo-driven bottle-loading device queue products; product chain pushes product into open carton.

4(3) Mechanical or hot-melt-glue station seals carton flaps.

5(4) Inkjet/hot-stamp coder prints batch number.

6(5) Panasonic CX441 photoelectric eyes verify presence at every station; missing/empty cartons trigger auto-stop with audible alarm.

7Omron 1000-PPR encoder synchronizes all stations.

8Schneider Modbus HMI handles recipe and live-rate display; size changeover by panel adjustment — no mold swap.

Caractéristiques techniques

Caractéristiques de la variante : SED-100WZH-A (Mitsubishi configuration

Caractéristiques

Modèle

SED-100WZH-D

Cadence

30–100 cartons/min (stable; max 100)

Fluides et énergie

Electrical supply per the 1.5 kW main-motor plate (additional servo/PLC loads small). Clean dry compressed air at ≥0.6 MPa / ≤0.3 m³/min. Reliable grounding required.

Détails de conformité

Whole machine designed and manufactured to current GMP standards. Functional zones physically separated; imported photoelectric eyes track and detect for automatic control. Sensor-verified at every station — auto-stop with audible alarm on any failure.

Puissance

1.5 kW

Pression d’air

≥ 0.6 MPa, ≤ 0.3 m³/min compressed air consumption

Dimensions

Longueur

3100 mm

Largeur

1250 mm

Hauteur

1950 mm

Poids

1500 kg

Emprise au sol

3100 × 1250 × 1950 mm. Reserve space at feed end for carton magazine + bottle aligner, at discharge for conveyor belt, and on both operator sides for changeover access. Threaded foot pads allow leveling.

Matériaux

Matériaux en contact

Stainless steel (food-contact for food and pharma applications)

Matériaux du bâti

Stainless steel and painted steel frame and machine plate

Compatibilité

Carton Material Requirement

White 250-350g/m² or Gray 300-400g/m²

Max Carton Size

200×80×70mm

Min Carton Size

65×20×14mm

Fonctionnement

Niveau sonore

≤75 dB

Caractéristiques principales

Stable carton speed 30–100/min, peak 100/min

Carton size 65×20×14 mm to 200×80×70 mm — no mold change for size swap

Carton material 250–350 g/m² white cardboard or 300–400 g/m² gray cardboard

Schneider PLC TM200C40U + HMIET6041 touchscreen + ATV12HU15M2 VFD

Servo/stepper drive, electronic synchronization

Omron E6B2-CWZ6C 1000-PPR encoder

Panasonic CX441 photoelectric eyes (×3)

SMC ZL112 vacuum generator + suction cups

Bundled folding-paper feeder, bottle aligner, conveyor belt, and servo bottle-loader

Wide-angle box opening for reliable insertion

Photoelectric empty-product detection — empty cartons not run

Push-insertion overload protection

Torque overload protector clutch-brakes main drive on jam

Audible alarm + auto-stop on no-product or no-carton fault

Adjustable threaded foot pads

Designed and manufactured to current GMP standards

Working noise ≤75 dB

Net weight ~1500 kg

Compressed air ≥0.6 MPa / ≤0.3 m³/min

Schneider electrical configuration is a procurement plus for European, Latin-American, and Middle-East buyers

Bottle-cartoning bundle (aligner + conveyor + servo loader) eliminates need to source a feed line separately

Adjustment-only size changeover handles multi-SKU lines without tooling cost

30–100 cartons/min covers single-SKU mass and small-batch multi-SKU work

Omron + Panasonic + SMC + Schneider — all global brands; spares available worldwide

Designed and built to current GMP standards

Applications

Cartoning of bottled tablets, capsules, syrups, and oral liquids

Cartoning of medicine boards, ampoules, vials, sachets, plasters, ointments, aerosols

Cartoning of food, daily chemicals, hardware, auto parts, plastics

Secteurs

Pharmaceutique

Agroalimentaire et boissons

Daily chemical / personal care

Hardware & electrical

Automotive parts

Plastics

Marques des composants

Schneider — PLC TM200C40U, VFD ATV12HU15M2, HMIET6041 touchscreen, breakers, contactor, intermediate relays, push-buttons

Panasonic — CX441 photoelectric eyes

Omron — E6B2-CWZ6C 1000P/R encoder

SMC — ZL112 vacuum generator and pneumatic components

ChengYuan — 8-channel transistor module GYJTG-8PNP

MingWei — LRS-50W-24V switch-mode power supply

ChangXin — combination switch HZ5-20/4

SED

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Conformité

Designed and manufactured to current GMP standards

Nettoyage et entretien

Wipe vacuum suckers, photoelectric eye lenses, and pickup arm at every shift change so paper dust does not blind the sensors. Empty the reject-carton chute. Inspect chain and torque-protector clutch on manual schedule; refresh lubrication per spec. Spare suction cups (2), material chains (10), conveyor belt sections (2), and toolbox ship with the machine.