SED-570-450XSJ-A
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SED-570-450XSJ-A
SED · SED-570-450XSJ-A · Destacado
SED-570-450XSJ-A — Blister/Thermoforming Packaging Sealer
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SED-570*450XSJ-A is an automatic pressure-vacuum (positive + negative pressure) high-speed thermoforming machine with continuous 4-station operation: forming, punching, cutting, and manipulator stacking. Forms films in P
Plazo de entrega
Consultar
Capacidad de producción
35 molds/min
Funcionamiento
Pressure-vacuum (combined positive + negative pressure) thermoforming. Servo film-feed conveys plastic sheet through a patented sealed heating oven that brings it to forming temperature. The heated sheet enters the forming station where 6 servo-driven mold clamps close, and combined air pressure + vacuum forces the film into the mold cavities. The web then advances to a punching station (with optional indentation, bottom-hole and side-hole punching), then a transfer-cutting station with ±0.4 mm deviation, then a servo manipulator picks the parts and stacks them on a 2 m conveyor. Waste film is automatically rolled up; an in-line pulverizer can recycle scrap. Delta PLC + 10.4-inch Taiwan touch screen controls the line; Delta temperature controller maintains ±0.5 °C across multiple independently controlled heating zones with auto-compensation.
Proceso de funcionamiento
1Pressure-vacuum (combined positive + negative pressure) thermoforming.
2Servo film-feed conveys plastic sheet through a patented sealed heating oven that brings it to forming temperature.
3The heated sheet enters the forming station where 6 servo-driven mold clamps close, and combined air pressure + vacuum forces the film into the mold cavities.
4The web then advances to a punching station (with optional indentation, bottom-hole and side-hole punching), then a transfer-cutting station with ±0.4 mm deviation, then a servo manipulator picks the parts and stacks them on a 2 m conveyor.
5Waste film is automatically rolled up; an in-line pulverizer can recycle scrap.
6Delta PLC + 10.4-inch Taiwan touch screen controls the line; Delta temperature controller maintains ±0.5 °C across multiple independently controlled heating zones with auto-compensation.
Especificaciones técnicas
Especificaciones de la variante: SED-570-450XSJ-A
Especificaciones
Modelo
SED-570-450XSJ-A
Capacidad de producción
35 molds/min
Tensión
380V 50/60Hz
Potencia
75 kW
Presión de aire
0.6-0.8 MPa, 0.5-3 m^3/min
Dimensiones
Longitud
9000 mm
Anchura
1600 mm
Altura
2400 mm
Peso
7000 kg
Materiales
Materiales del cuerpo
120×60×5 / 120×60×3 mm square-tube frame; 300 steel die set frame, alloy steel columns; nitrided forged feed chain; alloy steel pin shaft; self-lubricating bearings
Características principales
Continuous 4-station: forming, punching, cutting, manipulator stacking
Max forming area 570 × 450 mm, depth 80 mm
Sheet 610 mm wide, 0.12–2 mm thick
Up to 35 molds/min
Pressure-vacuum (positive + negative pressure) forming with multiple modes
Patented sealed insulated heating oven (~30% energy saving vs. market)
6 × 1.8 kW Delta/Inovance servo mold clamps
Servo manipulator (3 kW + 0.8 kW) up to 35 cycles/min, 2 m stacking conveyor
Delta temperature controller, ±0.5 °C, independent point control
Cutting deviation ±0.4 mm; transfer cutting mode
Bidirectionally controlled mold board
In-line: indentation, bottom-hole punching, side-hole punching, edge cutting
Auto film feed, mold positioning, auto loading, waste rolling
Auto oven retreat on power-off / fault
10.4-inch Taiwan touch screen, Delta/Inovance medium PLC
Includes 100 L vacuum pump + 3 HP air-cooled chiller
Total electricity consumption ~150 kWh/ton of film
8-direction fine adjustment on cutting mold; electric chain-width adjustment (4 sets)
30% lower electricity vs. competing thermoformers thanks to patented oven
Servo manipulator removes need for human stacking and separate cutting machine
±0.4 mm cutting and ±0.5 °C heat control deliver tight tolerances
Wide material compatibility: PP, PE, PET, PVC, PETG, PS, ABS, EPS, APET, HIPS
Premium components: SMC/AirTAC pneumatics, THK rails, Delta/Inovance servos and PLC, AUTONICS sensors, Schneider/Omron/CHINT electrics, Harbin bearings
Aplicaciones
Electronics: semi-finished trays, electronics packaging
Frozen food trays, cup lids, bento boxes, jelly cups, moon cake trays
Fruit and vegetable trays / packaging boxes
Pharma: injection trays, solid/liquid medicine trays, bottle trays
Refrigerator inner liners, appliance blister parts and packaging
Tool packaging, alcohol packaging trays
Agricultural flowerpots, seeding trays
Auto parts blister packaging, helmet liners
Sectores
Plastic packaging
Food packaging
Pharmaceutical packaging
Electronics
Appliance
Agriculture
Automotive
Tools / hardware
Marcas de componentes
Servo motors and drives
Delta / Inovance
PLC (medium)
Delta / Inovance
Touch screen 10.4-inch
Taiwan
Photoelectric switch
AUTONICS
Solid-state relay
Italy / XIZI
Relay
Omron / Schneider
Pneumatic valves and cylinders
SMC / AirTAC
Vacuum valve (1")
SMC
Electrical components
Schneider / CHINT
Bearings
Harbin
Reducer motor
Jiangsu Jiangyan
Reducer
Taiwan
Linear sliding rail
THK
SED
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Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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