SED-ZLQX-A
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SED-ZLQX-A
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SED-ZLQX-A — Rotary Cage Washer
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-ZLQX-A multi-functional rotary cage washer for automated in-line cleaning of cylindrical rotary cages used in pharmaceutical/cosmetic powder processing (max workpiece Φ1000 mm × L1100 mm). Six-step spray cycle (load
Prazo de entrega
Consultar
Capacidade de produção
5–15 min/cycle
Como funciona
Operator pushes the rotary cage on a trolley into the chamber and locks the door. PLC triggers the multistage centrifugal pump (5.5 kW CDL8-13) to circulate detergent solution from the wash tank, mixing it before the spray valve opens. Detergent is then sprayed via 304 stainless-steel nozzles (cone and fan, multi-angle staggered layout) at 6 bar onto inside and outside of the rotating cage (driven by a 0.37 kW gear-motor); used liquid returns through a filter to the tank. Two rinse cycles follow with heated tap water and then purified water, with effluent draining via the rinse-waste valve. A blower (0.84 kW) and a 6 kW electric heater push hot clean compressed air through the nozzles for the air-knife drying step. Door is then opened manually for unloading.
Processo de funcionamento
1Operator pushes the rotary cage on a trolley into the chamber and locks the door.
2PLC triggers the multistage centrifugal pump (5.5 kW CDL8-13) to circulate detergent solution from the wash tank, mixing it before the spray valve opens.
3Detergent is then sprayed via 304 stainless-steel nozzles (cone and fan, multi-angle staggered layout) at 6 bar onto inside and outside of the rotating cage (driven by a 0.37 kW gear-motor); used liquid returns through a filter to the tank.
4Two rinse cycles follow with heated tap water and then purified water, with effluent draining via the rinse-waste valve.
5A blower (0.84 kW) and a 6 kW electric heater push hot clean compressed air through the nozzles for the air-knife drying step.
6Door is then opened manually for unloading.
Especificações técnicas
Especificações da variante: SED-ZLQX-A
Especificações
Modelo
SED-ZLQX-A
Capacidade de produção
5–15 min/cycle
Tensão
380VAC/50Hz
Utilidades
380 VAC / 50 Hz (5.5 kW pump + 6 kW heater + 0.84 kW blower + 0.37 kW gear-motor); compressed air 2.1 m³/min @ 6 bar; water 70 L/min (city water + purified water); CIP detergent.
Detalhes de conformidade
Cleaning verification: ① visual — dry, no visible residue; ② active substance residue ≤4.00 μg/cm²; ③ microbial residue ≤100 CFU/25 cm²; ④ CIP detergent residue ≤100 μg/25 cm² — designed for pharmaceutical cGMP cleaning validation.
Potência
5 kW
Pressão de ar
Spray nozzle pressure 6 bar; air consumption 2.1 m³/min
Dimensões
Comprimento
1800 mm
Largura
1400 mm
Altura
2000 mm
Peso
1000 kg
Área de instalação
1800 mm (L) × 1400 mm (W) × 2000 mm (H) (excluding suspension arm)
Materiais
Materiais de contato
304 stainless steel (chamber, wash tank, nozzles); 316L stainless steel (pneumatic valves)
Materiais do corpo
304 stainless steel (chamber, wash tank); Tempered safety glass (viewing window)
Características principais
Six-step automatic cycle: load → detergent spray → hot-water rinse → purified-water rinse → compressed-air dewatering → unload
Front-in-front-out workflow simplifies operator handling
PLC-controlled (Siemens TP900 Comfort HMI + Siemens SR60 CPU)
Handles cylindrical rotary cages up to Φ1000 mm × L1100 mm
Cycle time 5–15 minutes (configurable)
Multi-angle staggered 304 SS cone and fan nozzles for full inside/outside coverage at 6 bar
5.5 kW Nanfang multistage pump (CDL8-13) for stable spray pressure
Self-built blower + 6 kW electric heater module for hot-air drying
Gear motor rotates cage during spraying for full surface contact
Tempered glass viewing window for in-process monitoring
Pneumatic 316L sanitary butterfly and ball valves throughout the wetted path
Closed-loop detergent circulation reduces consumption and waste
Pharma-grade cleaning validation: active residue ≤4 μg/cm², microbial ≤100 CFU/25 cm², CIP residue ≤100 μg/25 cm²
Customizable to any rotary cage size
Premium components: Siemens PLC/HMI/VFD, Schneider electrical, Nanfang pump, SMC pneumatics
Fully closed-loop detergent circulation reduces consumption and waste
Dedicated dry step using filtered hot air ensures bone-dry cages, ready for next batch immediately
Compact 1.8 × 1.4 × 2 m footprint fits standard pharma washing rooms
Aplicações
Cleaning of rotary cages used in pharmaceutical coating, mixing or granulation
Cleaning of cylindrical containers/baskets requiring cGMP cleanliness
CIP automation for solid-dose pharmaceutical equipment
Setores
Pharmaceutical (solid dosage, OSD)
Cosmetics powder processing
Food and nutraceutical solid processing
Marcas dos componentes
Siemens — PLC (SR60 CPU, EM AM06 module), TP900 Comfort HMI, VFD, contactors, breakers
Schneider — main breaker (80A), contactors, relays, e-stop, indicators, phase-sequence relay
Nanfang Pump — multistage centrifugal pump CDL8-13 (5.5 kW)
SMC — pneumatic cylinder CRB2BS20-90
Yuanan — pneumatic sanitary butterfly/ball valves (316L,Φ38 and Φ51)
Chengbang — right-angle micro gear-motor 7GU RH-C 400W
AirTAC — FRL,5/2 solenoid valves (220VAC),pressure switch
Omron — level relays
CHNT — sockets,limit switches
Mean Well — DC power supply
Jiangsu Kaikai — PT100 temperature transmitter
SED
Fale com SED Sales Team
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Limpeza e manutenção
After each use, drain and clean the detergent tank: open the manual waste drain valve until the used solution fully drains, then flush the tank and close the valve before refilling with fresh detergent solution.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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