SED-ZLQX-A
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SED-ZLQX-A
SED · SED-ZLQX-A · Destacado
SED-ZLQX-A — Rotary Cage Washer
La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English
SED-ZLQX-A multi-functional rotary cage washer for automated in-line cleaning of cylindrical rotary cages used in pharmaceutical/cosmetic powder processing (max workpiece Φ1000 mm × L1100 mm). Six-step spray cycle (load
Plazo de entrega
Consultar
Capacidad de producción
5–15 min/cycle
Funcionamiento
Operator pushes the rotary cage on a trolley into the chamber and locks the door. PLC triggers the multistage centrifugal pump (5.5 kW CDL8-13) to circulate detergent solution from the wash tank, mixing it before the spray valve opens. Detergent is then sprayed via 304 stainless-steel nozzles (cone and fan, multi-angle staggered layout) at 6 bar onto inside and outside of the rotating cage (driven by a 0.37 kW gear-motor); used liquid returns through a filter to the tank. Two rinse cycles follow with heated tap water and then purified water, with effluent draining via the rinse-waste valve. A blower (0.84 kW) and a 6 kW electric heater push hot clean compressed air through the nozzles for the air-knife drying step. Door is then opened manually for unloading.
Proceso de funcionamiento
1Operator pushes the rotary cage on a trolley into the chamber and locks the door.
2PLC triggers the multistage centrifugal pump (5.5 kW CDL8-13) to circulate detergent solution from the wash tank, mixing it before the spray valve opens.
3Detergent is then sprayed via 304 stainless-steel nozzles (cone and fan, multi-angle staggered layout) at 6 bar onto inside and outside of the rotating cage (driven by a 0.37 kW gear-motor); used liquid returns through a filter to the tank.
4Two rinse cycles follow with heated tap water and then purified water, with effluent draining via the rinse-waste valve.
5A blower (0.84 kW) and a 6 kW electric heater push hot clean compressed air through the nozzles for the air-knife drying step.
6Door is then opened manually for unloading.
Especificaciones técnicas
Especificaciones de la variante: SED-ZLQX-A
Especificaciones
Modelo
SED-ZLQX-A
Capacidad de producción
5–15 min/cycle
Tensión
380VAC/50Hz
Suministros
380 VAC / 50 Hz (5.5 kW pump + 6 kW heater + 0.84 kW blower + 0.37 kW gear-motor); compressed air 2.1 m³/min @ 6 bar; water 70 L/min (city water + purified water); CIP detergent.
Detalles de conformidad
Cleaning verification: ① visual — dry, no visible residue; ② active substance residue ≤4.00 μg/cm²; ③ microbial residue ≤100 CFU/25 cm²; ④ CIP detergent residue ≤100 μg/25 cm² — designed for pharmaceutical cGMP cleaning validation.
Potencia
5 kW
Presión de aire
Spray nozzle pressure 6 bar; air consumption 2.1 m³/min
Dimensiones
Longitud
1800 mm
Anchura
1400 mm
Altura
2000 mm
Peso
1000 kg
Superficie de instalación
1800 mm (L) × 1400 mm (W) × 2000 mm (H) (excluding suspension arm)
Materiales
Materiales en contacto
304 stainless steel (chamber, wash tank, nozzles); 316L stainless steel (pneumatic valves)
Materiales del cuerpo
304 stainless steel (chamber, wash tank); Tempered safety glass (viewing window)
Características principales
Six-step automatic cycle: load → detergent spray → hot-water rinse → purified-water rinse → compressed-air dewatering → unload
Front-in-front-out workflow simplifies operator handling
PLC-controlled (Siemens TP900 Comfort HMI + Siemens SR60 CPU)
Handles cylindrical rotary cages up to Φ1000 mm × L1100 mm
Cycle time 5–15 minutes (configurable)
Multi-angle staggered 304 SS cone and fan nozzles for full inside/outside coverage at 6 bar
5.5 kW Nanfang multistage pump (CDL8-13) for stable spray pressure
Self-built blower + 6 kW electric heater module for hot-air drying
Gear motor rotates cage during spraying for full surface contact
Tempered glass viewing window for in-process monitoring
Pneumatic 316L sanitary butterfly and ball valves throughout the wetted path
Closed-loop detergent circulation reduces consumption and waste
Pharma-grade cleaning validation: active residue ≤4 μg/cm², microbial ≤100 CFU/25 cm², CIP residue ≤100 μg/25 cm²
Customizable to any rotary cage size
Premium components: Siemens PLC/HMI/VFD, Schneider electrical, Nanfang pump, SMC pneumatics
Fully closed-loop detergent circulation reduces consumption and waste
Dedicated dry step using filtered hot air ensures bone-dry cages, ready for next batch immediately
Compact 1.8 × 1.4 × 2 m footprint fits standard pharma washing rooms
Aplicaciones
Cleaning of rotary cages used in pharmaceutical coating, mixing or granulation
Cleaning of cylindrical containers/baskets requiring cGMP cleanliness
CIP automation for solid-dose pharmaceutical equipment
Sectores
Pharmaceutical (solid dosage, OSD)
Cosmetics powder processing
Food and nutraceutical solid processing
Marcas de componentes
Siemens — PLC (SR60 CPU, EM AM06 module), TP900 Comfort HMI, VFD, contactors, breakers
Schneider — main breaker (80A), contactors, relays, e-stop, indicators, phase-sequence relay
Nanfang Pump — multistage centrifugal pump CDL8-13 (5.5 kW)
SMC — pneumatic cylinder CRB2BS20-90
Yuanan — pneumatic sanitary butterfly/ball valves (316L,Φ38 and Φ51)
Chengbang — right-angle micro gear-motor 7GU RH-C 400W
AirTAC — FRL,5/2 solenoid valves (220VAC),pressure switch
Omron — level relays
CHNT — sockets,limit switches
Mean Well — DC power supply
Jiangsu Kaikai — PT100 temperature transmitter
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
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Limpieza y mantenimiento
After each use, drain and clean the detergent tank: open the manual waste drain valve until the used solution fully drains, then flush the tank and close the valve before refilling with fresh detergent solution.
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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